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Epiroc MB Series - User Manual

Epiroc MB Series
64 pages
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MB
750 E, 1000 E, 1200 E, 1500 E, 1650 E
Safety and operating instructions
Hydraulic breakers
© Construction Tools GmbH | 3390 5201 01 | 2023-05-15
Original Instructions
Interactive and updated spare part catalogues go to:
www.epiroc.com/docmine
For log in details please contact your local Epiroc office or dealer in your area
Static PDF spare part catalogues go to:
www.podshop.se/epiroc

Table of Contents

Questions and Answers

Epiroc MB Series Specifications

General IconGeneral
BrandEpiroc
ModelMB Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety and Operating Instructions

Introduction to Safety and Operating Instructions

Explains the purpose and structure of the safety and operating instructions.

Safety Instructions

Signal Words

Defines signal words like Danger, Warning, Caution, and Notice.

Qualification Requirements

Specifies who is permitted to transport, install, operate, and repair the attachment.

Intended and Prohibited Use

Outlines correct applications and lists prohibited operations that can cause damage or injury.

Personal Protective Equipment

Lists essential personal protective equipment (PPE) for safe operation.

Carrier Precautions

Details safety measures related to the carrier vehicle and its capacity.

Transport Precautions

Covers safety warnings and precautions during transport operations.

Hydraulic Installation Safety

Provides warnings and guidelines for safe hydraulic system connections and pressure.

Special Parts Safety

Focuses on safety precautions related to specific components like the piston accumulator.

Media and Consumables Safety

Details safety measures for handling hydraulic oil and other consumables.

Explosion and Fire Precautions

Warns about explosion and fire risks, including explosives and flammable gases.

Electrical Shock Precautions

Advises on preventing electrical shock hazards during operation.

Falling Objects Precautions

Highlights the risk of flying fragments and falling objects during operation.

Emissions and Handling Precautions

Covers noise, dust hazards, and operating under the influence of substances.

Repair and Modification Precautions

Details safety measures for repair and warns against unauthorized modifications.

Environmental Pollution Precautions

Provides guidance on preventing environmental pollution from hydraulic oil leaks.

Overview

Equipment Description

Provides an overview of the main parts and components of the hydraulic attachment.

System Function

Explains the basic working principle of the hydraulic breaker.

Signs and Labels

Explains the meaning of various safety signs, labels, and the name plate on the equipment.

Applications

Lists the various fields and types of applications for the hydraulic breaker.

Guarantee Information

Outlines conditions that can invalidate the product guarantee or liability.

Packaging and Delivery

Provides instructions for removing packaging and lists scope of delivery items.

Transport

Crane Transport

Details safe procedures for transporting the hydraulic attachment using a crane.

Forklift Transport

Provides instructions for safely transporting the attachment with a forklift truck.

Truck Transport

Explains how to securely transport the hydraulic attachment on a truck.

Installation

Media and Consumables

Lists required hydraulic oils, greases, and gases for operation and maintenance.

Adapter Plate Manufacturing

Guidance on manufacturing custom adapter plates for the hydraulic breaker.

Installing the Adapter Plate

Details the procedure and safety precautions for installing the adapter plate.

Attaching Hydraulic Attachment to Carrier

Covers mechanical and hydraulic connection procedures for attaching the breaker to the carrier.

Removing Hydraulic Attachment from Carrier

Procedures for disconnecting hydraulic and mechanical components to remove the attachment.

Removing the Adapter Plate

Steps for safely detaching and storing the adapter plate.

Working Tool Procedures

Covers selection, installation, and removal of the working tool, including safety precautions.

Operation

Initial Operation and Long Storage Restart

Instructions for first-time use and restart after extended storage.

Preparations Before Starting

Steps to take before operating the hydraulic breaker, including temperature checks.

Switching On and Off

Explains how to safely turn the hydraulic breaker on and off using carrier controls.

Functional Test

Outlines the procedure for performing a functional test before operation.

Correct Operation Techniques

Covers proper working angle, advance, and impact time for optimal performance and longevity.

Prohibited Operations

Lists and explains operations that must be avoided to prevent damage or injury.

Special Application Safety

Covers safety considerations for underwater, tunnel, and hot environment applications.

AutoControl System

Explains the AutoControl system for protecting the breaker and improving efficiency.

StartSelect System

Describes the StartSelect system for managing breaker start-up and shut-down behavior.

Maintenance

Maintenance Schedule

Provides a detailed schedule of maintenance tasks based on operating hours or time intervals.

Depressurizing the Hydraulic System

Step-by-step instructions for safely releasing hydraulic pressure before maintenance.

Cleaning Procedures

Details the steps for cleaning the hydraulic breaker, including preparations and procedure.

Lubrication Guidelines

Covers checking lubricant film and manual lubrication procedures for the working tool.

Tensioning Bolt Checks

Explains how to visually check tensioning bolts for tightness and potential damage.

Working Tool Inspection

Details how to inspect the working tool for wear, chips, cracks, and deformation.

Retainer Bar Checks

Describes how to inspect retainer bars for wear and damage, and their replacement.

Percussion Piston Impact Surface

Outlines the inspection of the percussion piston impact surface for chipping or cracks.

Wear Bush and Impact Ring Checks

Covers checking wear bushes and impact ring diameters and replacement.

Piston Accumulator Maintenance

Covers checking pressure, releasing pressure, and refilling the piston accumulator.

Hydraulic Lines and Oil Filter

Instructions for checking hydraulic lines and maintaining the oil filter.

Adapter Plate and Breaker Box Checks

Details weekly checks for cracks or wear on the adapter plate and breaker box.

Adapter Plate Bolt Wear

Describes visual checks for wear on adapter plate bolts after removing the attachment.

Bolt Connections and Tightening Torques (MB 750 E, MB 1000 E)

Specifies tightening torques for various connections on MB 750 E and MB 1000 E models.

Bolt Connections and Tightening Torques (MB 1200 E, MB 1500 E, MB 1650 E)

Specifies tightening torques for various connections on MB 1200 E, MB 1500 E, and MB 1650 E models.

Troubleshooting

Breaker Fails to Start

Lists common causes and remedies for the hydraulic breaker failing to start.

Slow Breaker Operation

Identifies reasons for slow operation and provides solutions.

Low Impact Force

Addresses issues causing low impact force and their resolutions.

High Impact Rate, Low Force

Discusses scenarios with high impact rate but low force and their causes.

Oil Leaks from Ports P and T

Covers troubleshooting oil leaks from specific ports on the hydraulic breaker.

Oil Leaks: Cylinder Cover

Diagnoses oil leaks occurring between the cylinder cover and the cylinder.

Oil Leaks: Installation Components

Troubleshoots oil leaks from installation components like fittings and hoses.

Oil Leaks: Working Tool

Addresses oil leaks originating from the working tool.

High Operating Temperature

Explains causes and solutions for the hydraulic breaker operating at excessively high temperatures.

Repair

Sending for Repair

Instructions for preparing and sending the hydraulic attachment for professional repair.

Storage

Hydraulic Breaker Storage

Guidance on storing the hydraulic breaker correctly to prevent damage, covering short and long-term periods.

Working Tool Storage

Instructions for storing the working tool properly to prevent corrosion.

Grease Cartridge Safety

Safety precautions for storing grease cartridges, noting fire and vapor hazards.

Disposal

Hydraulic Breaker Disposal

Steps for properly disposing of the hydraulic breaker and its components.

Hydraulic Hoses Disposal

Procedures for safely draining and disposing of hydraulic hoses.

Hydraulic Oil Disposal

Guidelines for collecting and disposing of hydraulic oil.

Chisel Paste and Grease Cartridges Disposal

Instructions for disposing of chisel paste and grease cartridges.

Technical Specifications

Specifications (MB 750 E, MB 1000 E)

Provides technical specifications for MB 750 E and MB 1000 E models.

Specifications (MB 1200 E, MB 1500 E, MB 1650 E)

Provides technical specifications for MB 1200 E, MB 1500 E, and MB 1650 E models.

Noise Declaration

Declares the sound pressure and sound power levels for the hydraulic breakers.

EC Declaration of Conformity

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