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Epiroc COP RR14 User Manual

Epiroc COP RR14
68 pages
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Hydraulic Rock Drill
COP RR14 / SC14
Ver. C
Maintenance
Original Instructions
2018-05-07 | No: 9852 3895 01d. 4124851851.2.9007203379904011 en-US

Table of Contents

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Epiroc COP RR14 Specifications

General IconGeneral
BrandEpiroc
ModelCOP RR14
CategoryIndustrial Equipment
LanguageEnglish

Summary

Introduction

Safety First

Critical safety warnings and precautions for operation and maintenance.

Publication Purpose and Target Group

Details the manual's objective and intended audience for maintenance personnel.

General Information

Component Replacement Guidelines

Guidelines for using original Epiroc spare parts for optimal safety and reliability.

Manufacturing Number Identification

Explains the structure and meaning of the rock drill's manufacturing number.

Cleaning Procedures and Safety

Covers safety precautions, cleaning steps, and specific instructions for hydraulic hoses.

Hydraulic Component Handling

General guidelines for hydraulic components, workshops, and hose replacement.

Storage and Post-Storage Procedures

Instructions for long-term storage and procedures for equipment after storage periods.

Maintenance Schedules

Maintenance for New or Overhauled Drills

Lists maintenance tasks and their timing relative to initial service or overhaul.

Work Shift Maintenance Tasks

Details maintenance tasks to be performed during or after a work shift.

Maintenance Based on Percussion Hours

Specifies maintenance tasks to be performed after a certain number of percussion hours.

Lifting Rock Drill

Lifting Safety Warnings

Critical safety warnings and precautions required for lifting the rock drill.

Rock Drill Lifting Procedure

Step-by-step instructions on how to safely attach straps and lift the rock drill.

Hose Connections

Hose Connection Safety

Safety warnings and procedures for connecting hydraulic hoses, especially pressurized systems.

Hose Connection Identification

Diagram and list identifying the different hose connections on the rock drill.

Hydraulic Hose Inspection

Guidance on checking hydraulic hoses for proper function and condition.

Tools

Standard Tools Required

Lists and illustrates standard tools needed for maintenance and repair procedures.

Special Tools Required

Lists and illustrates specialized tools required for specific maintenance tasks.

Tightening Torques

Threaded Union Tightening Specifications

Details torque values, lubricants, and instructions for tightening threaded unions.

Accumulators

Accumulator Safety and Warning Signs

Covers checking warning signs and general safety for accumulator pressure.

Accumulator Pressure Check

Procedure and safety warnings for checking accumulator pressure using a gauge.

Removing Intake and Damper Accumulators

Step-by-step guide for safely removing intake and damper accumulators.

Installing Intake and Damper Accumulators

Instructions for correctly installing intake and damper accumulators, including screw torque.

Accumulator Charging Procedures

Safety warnings and steps for connecting the charger and charging accumulators.

Connecting Charger to Gas Cylinder

Procedure for safely connecting the accumulator charger to the nitrogen gas cylinder.

Connecting Charger to Accumulator

Procedure for connecting the accumulator charger to the accumulator valve.

Charging Accumulator with Nitrogen

Steps for charging the accumulator with nitrogen gas using the manometer and hose valve.

Accumulator Charging Pressure Settings

Specifies pressure settings for intake and damper accumulators during charging.

Disconnecting Accumulator Charger

Procedure for safely disconnecting the accumulator charger from the system.

Hydraulic Motor

Hydraulic Motor Removal

Steps for safely removing the hydraulic motor from the gear housing.

Hydraulic Motor Installation

Procedure for lubricating and installing the hydraulic motor into the gear housing.

Hydraulic Motor Function and Condition Test

Details apparatus and steps for testing the hydraulic motor's performance.

Performing Hydraulic Motor Test

Step-by-step guide for conducting the hydraulic motor function and condition test.

Hydraulic Motor Test Procedure Details

Continues the motor test procedure, including flow adjustments and safety checks.

Performing Half Belle Test

Procedure for performing the Half Belle test on the hydraulic motor.

Half Belle Test Parameters

Table specifies pressure and flow rate parameters for the Half Belle test.

Front Head

Disassembling Front Head - Male

Step-by-step instructions for disassembling the male version of the front head.

Disassembling Front Seals and O-Rings - Male

Procedure for removing seals and O-rings from male front head components.

Inspecting and Replacing Front Head Parts - Male

Guidance on inspecting and replacing parts of the male front head.

Male Front Head Component Inspection

Details inspection criteria for the guide, flushing head, and washer.

Stop Ring and Spline Inspection (Male)

Instructions for inspecting stop ring wear and driver spline width for male head.

Impact Piston and Shank Adapter Inspection (Male)

Inspection criteria for impact piston surface and shank adapter threads.

Assembling Front Head Seals and O-Rings - Male

Procedure for lubricating and installing seals and O-rings for the male front head.

Assembling Front Head - Male

Steps for assembling the front head components for the male version.

Front Head Assembly - Male (Continued)

Continues male front head assembly, including screws, O-rings, and hoses.

Disassembling Front Head - Female

Step-by-step instructions for disassembling the female version of the front head.

Disassembling Front Head - Female (Continued)

Continues female front head disassembly, including O-rings and stop rings.

Disassembling Front Seals and O-Rings - Female

Procedure for removing seals and O-rings from female front head components.

Inspecting and Replacing Front Head Parts - Female

Guidance on inspecting and replacing parts of the female front head.

Female Front Head Component Inspection

Details inspection criteria for guide, flushing head, and washer for female head.

Stop Ring and Spline Inspection (Female)

Instructions for inspecting stop ring wear and driver spline width for female head.

Impact Piston and Shank Adapter Inspection (Female)

Inspection criteria for impact piston surface and shank adapter threads.

Assembling Front Head Seals and O-Rings - Female

Procedure for lubricating and installing seals and O-rings for the female front head.

Assembling Front Head - Female

Steps for assembling the front head components for the female version.

Front Head Assembly - Female (Continued)

Continues female front head assembly, including O-rings, shank adapter, and screws.

Shank Adapter Threads Inspection

Procedure for inspecting the threads on the shank adapter for wear.

Check for Leaks During Drilling

Guidance on identifying and addressing leaks from the front head during operation.

Lubrication

Hydraulic Fluid Recommendations

Specifications and recommendations for hydraulic fluid viscosity and standards.

Pneumatic Tool Oil Recommendations

Details viscosity grades and properties for pneumatic tool oil.

Grease and Air Lubricant Oil Procedures

Covers grease specifications and procedures for filling air lubricant oil.

Lubrication Points: Front Head and Gear Housing

Instructions for lubricating the front head grease nipples and gear housing.

ECL Lubricant Oil Return Check

Procedure for checking the ECL return outlet for air and lubricant oil.

Settings

Set ECL Lubrication System

Steps for configuring the ECL lubrication system, including air pressure and oil dose.

Set Damper Pressure

Procedure for setting the correct pressure for the damper circuit.

Check Damper Pressure During Drilling

Guidance on checking damper pressure during drilling operations.

Rock Drill Overhaul

Installing Rock Drill After Overhaul

Steps for reinstalling the rock drill after overhaul, including lubrication and connections.

Removing Rock Drill for Overhaul

Procedure for safely removing the rock drill for sending to a workshop for overhaul.

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