Epiroc SmartROC T35 User Manual

SmartROC T35/T40
Safety
Original Instructions
2018-03-09 | No: 5966599819.1.5966707083 en-US

Epiroc SmartROC T35 Specifications

General

Drill Type	Top Hammer
Rock Tools	T38
Compressor Delivery	80 l/s (169 cfm)
Rod Length	3, 660 mm
Transport Width	2.5 m
Hydraulic System Pressure	250 bar
Compressor Type	Screw
Compressor Flow	7.5 m³/min
Working Pressure	10 bar

Summary

Introduction to SmartROC T35/T40 Safety Manual

Purpose of the Safety Manual

Explains the manual's aim to prevent accidents and property damage while working with the machine.

Target Group for Safety Information

Identifies intended users for application, operation, and maintenance of the machine.

Understanding Safety Messages in Publications

Details how safety messages declare hazards and measures to avoid them using signal words.

Providing Feedback and Contact Information

Provides contact details for feedback and product improvement, directing users to the Epiroc website.

Product Liability for Machine Operation

Risks and Hazards Associated with the Machine

Stored Energy Hazard Awareness

Details dangers from stored energy, including hydraulic components and potential movement.

Burn Hazard from Hot Surfaces

Warns about burn risks from hot surfaces like the particulate filter and exhaust pipe.

Entanglement and Shearing Hazards

Highlights risks from moving and rotating parts causing entanglement or shearing.

Crushing Hazard from Movable Parts

Warns about crushing risks posed by the movable parts of the boom system.

Tipping Hazard and Inclination Limits

Addresses tipping risks due to exceeding maximum allowed inclination angles.

Scalding Hazard from Hot Liquids

Warns about scalding from high-temperature liquids in systems like the radiator.

Wire Rope Break Hazard Risks

Covers risks from winch wire rope breakage causing tipping, sliding, or whipping.

Pressurized Systems Fluid Injection Hazard

Explains risks of fluid injection into flesh from leaking pressurized systems.

Defining and Navigating Hazard Zones

Defines hazard zones where personnel are exposed to risks and require precautions.

Work Requiring Special Authorization

Specifies tasks like system diagnosis and repair that require authorized personnel.

Safety Precautions for Machine Operation

General Safety Guidelines for All Users

Outlines essential safety practices, training, and checks for machine operation.

Personal Protective Equipment (PPE)

Details required personal protective equipment (PPE) such as helmets and safety shoes.

Safe Lifting, Installing, and Connecting Procedures

Ensures safe procedures for lifting, installing, and connecting machine components.

Safety Measures During Machine Tramming

Provides safety measures and precautions for moving the machine.

Operational Safety Checks and Practices

Covers safety checks, warning signal tests, and practices during machine operation.

Service and Maintenance Safety Precautions

Outlines critical safety steps for performing service and maintenance on the machine.

Safety Guidelines for Pressurized Components

Details safety measures and precautions when working with pressurized systems.

Safety Guidelines for Compressor Operations

Provides safety instructions and precautions for working with the machine's compressor.

Safety Functions of the SmartROC T35/T40

Emergency Stop System Overview

Explains the function and importance of emergency stops to prevent damage and injury.

Location of Emergency Stop Buttons

Specifies the primary and additional locations of emergency stop buttons on the machine.

Procedure for Resetting Emergency Stops

Provides step-by-step instructions on how to safely reset an activated emergency stop.

Machine Guarding for Operator Safety

Describes the function and safety requirements for the machine's protective guard.

FOPS and ROPS Protective Structures

Details the Falling Object Protective Structure (FOPS) and Roll Over Protective Structure (ROPS).

Firefighting Equipment and Systems

Covers fire prevention readiness, automatic suppression systems, and extinguishers.

Fire Prevention Readiness Requirements

Emphasizes personnel knowledge of fire extinguishers and system activation.

Automatic Fire Suppression System Operation

Explains the automatic fire suppression system, its activation, and maintenance.

Description and Classification of Fire Extinguishers

Classifies and describes approved portable fire extinguishers and their uses.

Location of Fire Extinguishers on Machine

Shows the designated locations for fire extinguishers within the machine's cab.

Actions in Case of Fire with Extinguisher

Provides steps for using a handheld fire extinguisher during a fire incident.

Post-Fire Actions and Inspection

Outlines necessary actions and inspections after a fire incident has been resolved.

Emergency Exit Procedures

Explains the use of a hammer to shatter the rear window for emergency exit.

Warning Signals and Communication

Function of the Warning Beacon

Describes the warning beacon's function, activated during machine reversal.

Warning Beacon in Automatic Systems

Explains the warning beacon's use during automated sequences of machine operation.

Signal Horn Button Location and Use

Identifies the location of the signal horn button used to attract attention.

Noise and Vibration Levels and Management

Declared Noise and Vibration Values

Presents declared noise emission and vibration values for the machine.

Understanding Declared Values

Discusses the comparability and limitations of declared noise/vibration values for risk assessment.

Causes of High Noise Levels

Lists operational factors that can lead to noise levels exceeding stated values.

Health Effects of Noise Exposure

Details potential adverse health effects of prolonged exposure to noise.

Factors for Noise Reduction

Provides methods and recommendations for reducing operator noise exposure.

Combined Risks of Noise and Vibration

Explains how noise combined with other risk factors can cause serious health issues.

Factors Affecting Whole Body Vibration

Lists operational factors that can influence the level of whole body vibration.

Methods for Vibration Reduction

Offers guidance and operational practices for reducing vibration exposure.

Machine Signs and Identification

General Guidelines for Machine Signs

Emphasizes maintaining clean, legible, and correctly placed machine signs.

Interpreting Warning Signs

Illustrates and describes various hazard warning signs displayed on the machine.

Understanding Mandatory Action Signs

Shows signs instructing users to follow specific actions for safety and correct operation.

Recognizing Prohibition Signs

Displays signs indicating actions that are not permitted to ensure safety.

Information Signs for Operators

Presents signs providing useful operational or maintenance information.

Fire Equipment Signs Identification

Identifies signs related to the location of fire extinguishers and suppression systems.

Understanding the Machine Data Plate

Explains the information found on the machine's data plate, including certifications.

Type Designation Signs for Spare Parts

Details signs for identifying machine components for ordering spare parts.

Machine Stability and Leveling

Using the Spirit Level for Angle Indication

Describes the spirit level's function in indicating machine angle and potential tip-over risk.

Environmental Protection Guidelines

Environmental Guidelines for Machine Use

Provides guidelines for minimizing the machine's environmental impact through proper use.

Managing Oils and Greases Environmentally

Addresses environmental hazards of leaking oils and greases and leak prevention.

Fuel Spill Prevention and Hazards

Warns about fire and environmental hazards associated with fuel spills during refueling.

Exhaust Gases and Ventilation Requirements

Discusses the toxicity of exhaust gases and the need for good ventilation.

Handling Spills and Waste During Maintenance

Outlines procedures for handling spills and waste materials during maintenance.

End-User Responsibility for Machine Disposal

Explains end-user responsibilities for machine disposal and recycling according to regulations.

EC Declaration of Conformity