Epiroc SmartROC T35 - Maintenance Manual

Epiroc SmartROC T35

160 pages

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SmartROC T35/T40

Maintenance

Original Instructions

2018-05-04 | No: 7026962571.1.7027002891 en-US

Table of Contents

Default Chapter3
- Table of Contents3
1 Introduction9
- Safety First9
- The Purpose of this Publication9
- Target Group9
- Product Warranty9
2 About Maintenance Management11
- Maintenance Management and Hour Meters11
- Maintenance Records11
3 Specifications13
- Standard Tightening Torques Bolted Joints13
- Type Designation Signs for Ordering Spare Parts13
4 Maintenance Tables15
- Calender Time15
- Drilling Hours15
- Diesel Engine Hours First Service16
- Diesel Engine Hours16
5 General Machine Condition19
- Wash Machine Externally19
- Check Condition of Signs19
6 Fire Fighting Equipment21
- Check Fire Extinguishers21
- Loosen up Powder in Handheld Fire Extinguisher21
7 Operator Environment23
- Check Cab23
- Check Attachment of Cab24
- Lubricate Cab Door Hinges24
- Replace Air Condition Main Air Filter25
- Replace Air Condition Pre-Filter25
- Replace Air Condition Circulation Filters26
- Troubleshooting Air Conditioner26
8 Boom Unit29
- Lubricate Boom and Feed29
- Check Boom Condition30
9 Feed Unit31
- Safety Precautions before Working on Feed Unit31
- Opening and Closing the Feed Guard31
- Opening the Feed Guard31
- Closing the Feed Guard32
- Feeder 6000-Series33
- Lubricate Drill Rod Support34
- Check Feed35
- Adjusting Haul and Return Wire Ropes36
- Check Feed37
- Replacing Slide Pieces in the Holder38
- Replacing Slide Rails41
- Check Silence Kit42
- Check Rod Handling43
- Lubricate Rod Handling44
- Mounting Rock Drill on Cradle44
- Check Rock Drill or Rotation Unit45
- Check Drill Rod Support45
- Replacing Haul Wire Rope46
- Disassembling Feed Cylinder47
- Tension Bushings for Spacers49
- Disassembling Tension Bushing for Spacer49
- Assembling Tension Bushing for Spacer51
- Preparing Feed for Long-Term Storage52
10 Lubrication System for Rock Drill53
- Check Rock Drill53
- Check Lubricant Level53
- Drill Lubrication Pumps53
- Drain Water Condensation from Lubrication Tank54
11 Dust Collector55
- Check Dust Collector55
- Check Dust Collector Tightening Torque56
- Checking Function of Dust Collector56
- Checking Dust Collector Filters57
- Replace Dust Collector Filters58
12 Hydraulic System59
- Safety Precautions before Working on Hydraulic System59
- About Working on Hydraulic Components59
- Hydraulic Workshops59
- Replacing Hydraulic Hoses60
- Check Hoses and Couplings60
- Check Mounting Hydraulic Jack61
- Hydraulic Tank62
- Check Hydraulic Tank62
- Drain Water Condensation from Hydraulic Oil Tank63
- Replace Hydraulic Oil63
- Draining Hydraulic Oil Tank64
- Filling Hydraulic Oil65
- Hydraulic Filters65
- Return Oil Filter65
- Replace Return Oil Filter66
- Check Hydraulic Tank Breather Filter67
- Replace Breather Filter67
13 Diesel Engine69
- Safety Precautions before Working on Diesel Engine69
- Check Engine Oil Level69
- Drain Water Condensation from Preliminary Fuel Filter70
- Drain Water Condensation from Fuel Tank71
- Filling Fuel Manually72
- Fuel Quality72
- Filling Fuel Using Electric Fuel Filling System73
- Location of DEF Tank73
- Drain Diesel Exhaust Fluid (DEF) Tank74
- Filling DEF Tank74
- Diesel Exhaust Fluid (DEF)74
- Maintain Diesel Engine75
- Replacing DEF Tank Filter75
- Replace Engine Oil76
- Replace Engine Oil Filter76
- Replace Preliminary Fuel Filter78
- Replace Secondary Fuel Filter79
- Replace Coarse Filter80
- Replace Crankcase Ventilation Filter80
- Replace Primary Fuel Filter on Engine Heater81
- Check Diesel Engine Mounting81
- Belts82
- Replace Multi-Belt82
- Air System83
- Air Filter Indicator Function84
- Check Air Filter Indicator Lamp Function84
- Replace Air Filter Cartridge85
- Replace Air Filter Safety Cartridge86
14 Cooling System87
- Safety Precautions before Working on Cooling System87
- Check Coolant Level87
- Clean Radiators88
- Adding Coolant88
- Replace Long-Term Effective Coolant89
15 Electrical System91
- Safety Precautions before Working on Electrical System91
- Check Emergency Stops and Work Lights91
- Check Battery92
- Battery Charging92
- Charging Battery Using External 24-V Charger93
- Charging Battery Using External 12-V Charger94
- Starting with Auxiliary Battery95
16 Control System and Sensors97
- Remote Control Batteries97
- Cleaning Remote Control97
17 Compressed Air System99
- Safety Precautions before Working on Pneumatic System99
- Overview Air Compressor System99
- Check Compressor Oil Level101
- Drain Water Condensation from Compressor Tank101
- Check Compressor Components102
- Oil Change and Oil Filter Replacement102
- Replace Air Compressor Oil and Oil Filter103
- Check Safety Valve on Compressor System104
- Replace Separator Filter105
- Changing to New Type of Compressor Oil105
- Flushing Air Compressor106
- Troubleshooting Air Compressor107
18 Track Frames111
- Check Tension of Crawler Tracks111
- Checking Tightening Torques on Track Frames112
- Procedures for Checking Wear113
- Check Front Wheel for Wear113
- Check Track Roller for Wear113
- Check Carrier Roller for Wear114
- Check Track Shoe for Wear114
- Check Track Shoe for Wear115
- Check Track Link Depth for Wear116
- Check Bushing for Wear116
- Check Track Chain Elongation for Wear117
- Check Track Frames117
- Check Track Frames118
- Replace Oil on Traction Gears for Track Frames119
19 Water Mist System121
- Check Seals on Water Mist Pump122
- Filling Water Mist Tank123
- Draining Water Mist System124
- Starting up Water Mist System from Dry124
- Clean Filter in Water Mist Tank125
20 Automatic Central Lubrication System CLS127
- Pause Time and Running Time Settings127
- Lubrication Pump Safety Valve128
- Filling Lubricant129
- Testing Central Lubrication System or Starting Extra Lubrication129
21 Winch131
- Check Winch131
- Check Attachment of Winch Cable131
- Check Winch Unit Attachment133
- Lubricate Winch134
- Check Small Remote Control135
- Check Tightening Torque on Winch135
- General Checking Guidelines for Wire Ropes136
- Checking Wire Rope for Wire Breaks136
- Checking Wire Rope for Strand Breaks137
- Checking Wire Rope for Surface Wear137
- Checking Wire Rope for Corrosion137
- Checking Wire Rope for Decreased Diameter137
- Checking Wire Rope for Reduced Elasticity138
- Checking Wire Rope for Heat Exposure138
22 Service Tool Bag RCS139
- Checking CAN Network140
- Checking CAN Power Supply141
- Checking CAN Cable143
- Checking Digital Inputs on I/O Module144
- Checking Digital Outputs Voltage on I/O Module145
- Checking Digital Outputs Current on I/O Module146
- Checking PWM Outputs Current on I/O Module147
- Checking Analog Inputs on I/O Module147
- Encoder Inputs148
- Checking Resolver Module Resolver Inputs149
- Checking Resolver Module Encoder Inputs149
- Checking Resolver Module Analog Inputs150
- Replacing RCS Module151
23 Welding153
- About Welding153
- CAN Bus System Disconnection before Welding154
24 Storage155
- Preparations before Long-Term Storage155
- Preparing Electrical System for Long-Term Storage155
- Preparing Feed for Long-Term Storage155
- Preparing Rock Drill for Long-Term Storage156
- Preparing Water Mist System for Long-Term Storage156
- Restoring after Long-Term Storage156
- Inspection and Maintenance During Long-Term Storage156

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