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ESAB MIG400iCCCV User Manual

ESAB MIG400iCCCV
16 pages
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MIG400iCCCV
INVERTER MIG/MMA
Welding Power Source
Instruction manual

Questions and Answers:

ESAB MIG400iCCCV Specifications

General IconGeneral
Input Voltage3 x 400 V
Frequency50/60 Hz
Duty Cycle (MIG, 40°C)60 % at 400 A
Duty Cycle (MMA, 40°C)60 % at 400 A
Open Circuit Voltage68 V
Wire Diameter (MIG)0.8-1.6 mm
Enclosure ClassIP23
Cooling MethodForced Air

Summary

SAFETY

Personal Safety Equipment

Recommendations for personal safety equipment like glasses, clothing, and avoiding loose items.

General Safety Precautions

Ensuring secure connections, qualified electricians, fire safety, and no maintenance during operation.

Specific Hazard Warnings

Details warnings for electric shock, fumes, arc rays, fire, noise, and malfunction.

Environmental Disposal Guidelines

Guidelines for the environmentally sound disposal of electrical equipment.

RATING

INSTALLATION

MIG Application Installation Requirements

List of required components for MIG welding setup.

MMA Application Installation Requirements

List of required components for MMA welding setup.

CAUTIONS FOR INSTALLATION

Installation Place Requirements

Guidelines for selecting a suitable installation location, considering moisture, dust, sunlight, and temperature.

Ventilation Guidelines

Recommendations for adequate ventilation based on room size and welding activity.

WELDING OPERATIONS

Control Panel Overview

Identifies and explains the controls and indicators on the welding power source.

Indicating Light Status

Explains the meaning of the green and red indicator lights on the machine.

MIG MODE OPERATIONS

Crater Control (2T/4T)

Manages the weld crater at the end of the weld for better quality and selects 2T/4T operation.

Soft Wire Feeding

Improves arc starting by feeding wire at a controlled speed before arc contact.

Burn Back Time Function

Prevents wire sticking after welding by maintaining output voltage for a short period.

Current Inductance Control

Adjusts wire burning power and reduces spatter using an electronic reactor.

Ball Cutting Feature

Automatically cuts the weld droplet at the end of welding to prevent striking arc issues.

Post-Gas Function

Protects the welding area after welding by providing gas for a set duration.

WIRE FEEDER CONTROLS

Welding Current Setting

Knob for adjusting the welding current on the wire feeder.

Wire Inch Push Button

Button to advance the wire feed without starting the arc.

Welding Voltage Setting

Knob for adjusting the welding voltage on the wire feeder.

MMA MODE OPERATIONS

MMA Current Setting

How to set the welding current using the knob on the power source for MMA.

WIRING DIAGRAM

TROUBLESHOOTING GUIDE

Common Breakdown Analysis and Solutions

Provides analysis and solutions for common issues like protecting light, fan failure, no display, etc.

PARTS LIST AND EXPLODED VIEW

PARTS LIST CONTINUATION

PARTS LIST FINAL SECTION

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