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Esko Kongsberg XL - User Manual

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Kongsberg XL
User Manual
09 - 2020 | XL

Table of Contents

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Summary

5. Safety Regulations

5.2. Responsibilities

Outlines responsibilities of manufacturer, owner, and operators.

5.3. Requirements to be met by operators

Lists mandatory operator qualifications and knowledge.

5.4. Definition of use

Clarifies intended versus non-intended uses and their consequences.

5.5. Warning sign explanation

Explains various warning symbols and their meanings.

5.6. Attention Areas

Highlights specific areas requiring caution and attention.

5.7. Safety devices

Describes essential safety features like E-stops and DynaGuard.

5.8. Protective equipment

Recommends necessary personal protective equipment for operators.

5.9. Procedures in case of malfunctions

Provides guidance on handling system malfunctions.

5.10. Check before operation

Lists essential checks before starting machine operations.

5.11. Residual Risk,

Identifies remaining potential risks despite safety measures.

7. Basic Operations

7.1. Power On Sequence

Step-by-step instructions for powering up the system correctly.

7.3. Power Off Sequence

Step-by-step instructions for properly powering down the system.

8. Prepare for a Job

8.2. Main Reference Point in iPC

Explains how to set the main reference point within the iPC software.

8.3. Create Job

Describes the process of creating a new job from a file.

8.5. Production Setup

Guides users through the production setup parameters.

8.9. Job Execution

Details the steps for executing a prepared job.

8.10. Milling Production

Covers the process of milling production, including pre-execution checks.

9. How To Procedures, Advanced

9.1. Cutting Thick Materials

Provides guidelines for cutting materials with significant thickness.

9.4. Job including Reverse Operation

Covers performing operations on both sides of a material.

9.5. Work with different Reference Point Settings

Guides users on using various reference point configurations.

10. System Setup

10.5. Set Main Reference Point

Details how to establish the main reference point for operations.

10.7. Reference Points and Coordinate System

Explains reference points and their role in the coordinate system.

11. Tool Configuration and Adjustment

11.2. Adjust Active Tool

Explains how to adjust the active tool using wizards.

11.3. Tool Height Calibration

Details the procedure for calibrating the tool height.

11.4. Lag Settings (for Rotating Tools)

Explains how to set lag settings for rotating tools.

11.5. Rotation Adjustment (for Rotating tools)

Guides users on adjusting the rotation of rotating tools.

11.6. Center Offset Adjustment

Explains how to adjust the center offset for tools.

12. Tooling System

12.1. Tool handling and care

Provides guidelines for handling and maintaining tools properly.

12.5. FlexiHead

Details the FlexiHead tool head and its description.

12.6. PowerHead

Describes the PowerHead tool head and its features.

12.6.5. V-notch Knife

Details the V-notch Knife and its mounting.

12.6.6. Bevel Knife 45

Details the Bevel Knife 45 for angled cuts.

12.8. MultiCUT

Introduces the MultiCUT tool head and its specifications.

12.8.3. Safety issues

Highlights safety concerns related to unattended operation and dust removal.

12.8.4. Precautions

Lists precautions for taking care of the milling spindle.

12.8.5. Milling advice

Offers advice for obtaining optimal milling results.

12.8.6. Bits and Bit Change

Details procedures for inserting and replacing milling bits.

12.8.7. Chuck Change and Cleaning

Provides procedures for changing and cleaning the chuck.

12.8.8. Bit Slipping, Chuck Change

Addresses issues of bit slipping and chuck replacement.

12.8.11. Tool Adjustment

Covers tool adjustments for milling units, including height and offset.

12.11. Measuring Foot

Describes the functions and usage of the measuring foot.

12.13. X-Pad

Covers the X-Pad device and its calibration.

12.13.1. X-Pad Calibration

Details the procedure for calibrating the X-Pad.

13. Tool inserts

13.2. Bevel Knife

Describes the Bevel Knife tool for angled cuts and blade replacement.

13.4. Braille Tool

Explains the Braille Tool for creating braille signage.

14. Maintenance

15. Fuse Replacement

15.1. MPU fuses

Explains the location and replacement of MPU fuses.

15.2. X1 fuses

Details the location and replacement of X1 amplifier fuses.

15.3. X2 fuses

Details the location and replacement of X2 amplifier fuses.

15.4. Y;Z fuses

Explains the location and replacement of Y/Z amplifier fuses.

18. Frequently Asked Questions

Summary

5. Safety Regulations

5.2. Responsibilities

Outlines responsibilities of manufacturer, owner, and operators.

5.3. Requirements to be met by operators

Lists mandatory operator qualifications and knowledge.

5.4. Definition of use

Clarifies intended versus non-intended uses and their consequences.

5.5. Warning sign explanation

Explains various warning symbols and their meanings.

5.6. Attention Areas

Highlights specific areas requiring caution and attention.

5.7. Safety devices

Describes essential safety features like E-stops and DynaGuard.

5.8. Protective equipment

Recommends necessary personal protective equipment for operators.

5.9. Procedures in case of malfunctions

Provides guidance on handling system malfunctions.

5.10. Check before operation

Lists essential checks before starting machine operations.

5.11. Residual Risk,

Identifies remaining potential risks despite safety measures.

7. Basic Operations

7.1. Power On Sequence

Step-by-step instructions for powering up the system correctly.

7.3. Power Off Sequence

Step-by-step instructions for properly powering down the system.

8. Prepare for a Job

8.2. Main Reference Point in iPC

Explains how to set the main reference point within the iPC software.

8.3. Create Job

Describes the process of creating a new job from a file.

8.5. Production Setup

Guides users through the production setup parameters.

8.9. Job Execution

Details the steps for executing a prepared job.

8.10. Milling Production

Covers the process of milling production, including pre-execution checks.

9. How To Procedures, Advanced

9.1. Cutting Thick Materials

Provides guidelines for cutting materials with significant thickness.

9.4. Job including Reverse Operation

Covers performing operations on both sides of a material.

9.5. Work with different Reference Point Settings

Guides users on using various reference point configurations.

10. System Setup

10.5. Set Main Reference Point

Details how to establish the main reference point for operations.

10.7. Reference Points and Coordinate System

Explains reference points and their role in the coordinate system.

11. Tool Configuration and Adjustment

11.2. Adjust Active Tool

Explains how to adjust the active tool using wizards.

11.3. Tool Height Calibration

Details the procedure for calibrating the tool height.

11.4. Lag Settings (for Rotating Tools)

Explains how to set lag settings for rotating tools.

11.5. Rotation Adjustment (for Rotating tools)

Guides users on adjusting the rotation of rotating tools.

11.6. Center Offset Adjustment

Explains how to adjust the center offset for tools.

12. Tooling System

12.1. Tool handling and care

Provides guidelines for handling and maintaining tools properly.

12.5. FlexiHead

Details the FlexiHead tool head and its description.

12.6. PowerHead

Describes the PowerHead tool head and its features.

12.6.5. V-notch Knife

Details the V-notch Knife and its mounting.

12.6.6. Bevel Knife 45

Details the Bevel Knife 45 for angled cuts.

12.8. MultiCUT

Introduces the MultiCUT tool head and its specifications.

12.8.3. Safety issues

Highlights safety concerns related to unattended operation and dust removal.

12.8.4. Precautions

Lists precautions for taking care of the milling spindle.

12.8.5. Milling advice

Offers advice for obtaining optimal milling results.

12.8.6. Bits and Bit Change

Details procedures for inserting and replacing milling bits.

12.8.7. Chuck Change and Cleaning

Provides procedures for changing and cleaning the chuck.

12.8.8. Bit Slipping, Chuck Change

Addresses issues of bit slipping and chuck replacement.

12.8.11. Tool Adjustment

Covers tool adjustments for milling units, including height and offset.

12.11. Measuring Foot

Describes the functions and usage of the measuring foot.

12.13. X-Pad

Covers the X-Pad device and its calibration.

12.13.1. X-Pad Calibration

Details the procedure for calibrating the X-Pad.

13. Tool inserts

13.2. Bevel Knife

Describes the Bevel Knife tool for angled cuts and blade replacement.

13.4. Braille Tool

Explains the Braille Tool for creating braille signage.

14. Maintenance

15. Fuse Replacement

15.1. MPU fuses

Explains the location and replacement of MPU fuses.

15.2. X1 fuses

Details the location and replacement of X1 amplifier fuses.

15.3. X2 fuses

Details the location and replacement of X2 amplifier fuses.

15.4. Y;Z fuses

Explains the location and replacement of Y/Z amplifier fuses.

18. Frequently Asked Questions

Esko Kongsberg XL Specifications

General IconGeneral
BrandEsko
ModelKongsberg XL
CategoryPower Tool
LanguageEnglish

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