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Eurotherm 2604 User Manual

Eurotherm 2604
123 pages
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Installation and operation
handbook
2604
CONTROLLER
ENG

Table of Contents

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Eurotherm 2604 Specifications

General IconGeneral
Display5-digit, 7-segment LED
Dimensions96 x 96 mm
MountingPanel mount
Control TypePID
Input TypesThermocouple, RTD
Output TypesRelay, DC Linear
Controller TypeSingle loop
CommunicationDeviceNet, Profibus
Supply Voltage100-240V AC, 24V AC/DC

Summary

Chapter 1 INTRODUCTION

1.1. WHAT IS 2604

Defines the 2604 controller as a modular, configurable, high accuracy, high stability temperature and process controller.

1.2. BEFORE YOU BEGIN

Provides essential preliminary steps and checks before installing and operating the controller, including unpacking and verifying contents.

1.3. OPERATOR INTERFACE - OVERVIEW

Describes the front panel layout, including displays, indicators, and operator buttons for interacting with the controller.

1.4. INSTALLATION - OVERVIEW

Outlines the general process and considerations for mounting and wiring the controller.

1.5. I/O MODULES

Details the facility to fit optional plug-in modules for expanding the controller's input/output capabilities.

CHAPTER 2 INSTALLATION

2.1. MECHANICAL INSTALLATION

Covers physical aspects of installing the controller, including positioning, dimensions, and mounting requirements.

2.2. WIRING

Explains electrical connections, rear terminal layout, and wiring procedures for various inputs and outputs.

2.3. STANDARD CONNECTIONS

Details wiring for standard features like power supply, relay output, sensor inputs, and digital I/O.

2.4. OPTIONAL PLUG IN MODULE CONNECTIONS

Describes connections for optional communication and I/O modules, expanding controller functionality.

2.5. TO CONNECT ZIRCONIA (DUAL SIGNAL) PROBE

Provides specific instructions for connecting a Zirconia dual signal probe, including screening.

CHAPTER 3 PRINCIPLE OF OPERATION

3.1. POWER UP

Explains the initial startup sequence, self-test, and the default HOME page display of the controller.

3.2. THE OPERATOR BUTTONS

Details the function and operation of each button on the controller's front panel for user interaction.

3.3. THE AUTO MANUAL BUTTON

Explains the Auto and Manual modes of operation and how to switch between them using the dedicated button.

3.4. THE RUN/HOLD BUTTON

Describes the functions of the RUN/HOLD button for controlling programmer operation, including starting, holding, and resetting.

3.5. THE LOOP SELECT BUTTON

Explains how to navigate and select different control loops (LP1, LP2, LP3, AUX) for viewing and operation.

3.6. PARAMETERS AND HOW TO ACCESS THEM

Guides users on navigating through pages, sub-headers, and parameters to view and change settings.

3.7. SPECIFIC DISPLAYS FOR CASCADE, RATIO, OVERRIDE AND VALVE POSITION

Details how displays change for specific loop configurations like Cascade, Ratio, Override, and Valve Position.

3.8. BACKPAGE

Describes the shortcut for stepping back through list headers in navigation.

3.9. BACKSCROLL

Describes the shortcut for stepping back through parameters in a list.

3.10. JUMP TO HOME DISPLAY

Explains how to quickly return to the default HOME screen display.

3.11. INVALID KEY ACTIONS

Discusses scenarios where key presses are invalid and what happens in those cases.

3.12. PARAMETER AVAILABILITY AND ALTERABILITY

Explains factors affecting parameter visibility and whether they can be changed by the user.

CHAPTER 4 PROGRAMMER OPERATION

4.1. CUSTOMISABLE PARAMETER NAMES

Explains that parameter names can be customized by the user in configuration access level.

4.2. WHAT IS SETPOINT PROGRAMMING ?

Introduces setpoint programming, defining profiles, segments, and their application in varying setpoints over time.

4.3. SETPOINT PROGRAMMER DEFINITIONS

Defines key terms and parameters related to setpoint programmer operation, such as Run, Hold, Reset, Servo, etc.

4.4. PROGRAMMER TYPES

Describes the two main programmer configurations: Time to Target and Ramp Rate.

4.5. SEGMENT TYPES

Explains different segment types used in programs: Profile, Go Back, and End segments.

4.6. OTHER FEATURES NOT COVERED IN THIS USER GUIDE

Lists programmer features that are detailed in a separate Engineering Handbook.

4.7. PROGRAMMER OPERATION

Covers the basic operation of running, holding, or resetting a program using the controller.

4.8. TO CREATE OR EDIT A PROGRAM

Guides users on the process of creating new programs or modifying existing ones.

4.9. EXAMPLES

Provides practical examples of data entry for different programmer types and features.

CHAPTER 5 ALARM OPERATION

5.1. DEFINITION OF ALARMS AND EVENTS

Defines what alarms and events are, differentiating between hard alarms and soft alarms.

5.2. TYPES OF ALARM USED IN 2604 CONTROLLER

Graphically illustrates different alarm types like Full Scale, Deviation, and Rate of Change.

5.3. HOW ALARMS ARE INDICATED

Explains how alarms are visually indicated on the controller, including beacons and messages.

5.4. THE ALARM SUMMARY PAGE

Describes how to access and view the Alarm Summary page for an overview of alarm statuses.

5.5. ALARM ACKNOWLEDGEMENT

Details the methods for acknowledging alarms, including Auto and Manual reset procedures.

5.6. TO SET ALARM TRIP LEVELS

Guides users on configuring alarm setpoints and other related parameters.

5.7. ALARM PARAMETERS

Lists and describes specific alarm parameters available for loops, inputs, and modules.

APPENDIX A ORDER CODE

A.1. HARDWARE CODE

Explains the modular hardware construction and how to interpret the hardware code.

A.2. CONFIGURATION CODING (OPTIONAL)

Describes how controllers may be pre-configured using a specific coding system.

A.3. QUICK START CODE EXAMPLE:

Provides an example of a quick start code to illustrate hardware specification.

APPENDIX B SAFETY AND EMC INFORMATION

B.1. SAFETY

Details safety compliance, including electromagnetic compatibility and relevant directives.

B.2. SERVICE AND REPAIR

Provides information on servicing, repair, and precautions like charged capacitors and ESD.

B.3. INSTALLATION SAFETY REQUIREMENTS

Outlines essential safety requirements for controller installation, including symbols, personnel, and isolation.

B.4. INSTALLATION REQUIREMENTS FOR EMC

Specifies precautions for installation to ensure compliance with EMC directives, including wiring practices.

APPENDIX C TECHNICAL SPECIFICATION

C.1. ALL ANALOGUE, DUAL AND PV INPUTS

Lists specifications for various input types, including sample rate, filtering, and calibration.

C.2. PRECISION PV INPUT / MODULE

Provides detailed specifications for precision PV inputs and modules, including ranges, calibration, and drift.

C.3. DUAL (PROBE) INPUT MODULE

Details specifications for the dual (probe) input module, including its general behavior and isolation.

C.4. ANALOGUE INPUT

Specifies the analogue input characteristics, including number of inputs, range, isolation, and functions.

C.5. ANALOGUE INPUT MODULE

Lists specifications for analogue input modules, covering allocation, ranges, calibration, and impedance.

C.6. STANDARD DIGITAL I/O

Describes the specifications for standard digital inputs and outputs, including voltage levels and contact ratings.

C.7. DIGITAL INPUT MODULES

Details specifications for digital input modules, including contact closure and logic input characteristics.

C.8. DIGITAL OUTPUT MODULES

Lists specifications for digital output modules, including relay, triac, and logic outputs.

C.9. ANALOGUE OUTPUT MODULES

Provides specifications for analogue output modules, including range, resolution, and accuracy.

C.10. TRANSMITTER PSU

Details the specifications for the transmitter power supply module.

C.11. TRANSDUCER PSU

Lists specifications for the transducer power supply module, including bridge voltage and resistance.

C.12. DUAL DC OUTPUT

Provides specifications for the dual DC output module, including current output, accuracy, and speed.

C.13. HIGH RESOLUTION DC OUTPUT

Details specifications for the high-resolution DC output module, including accuracy and speed.

C.14. POTENTIOMETER INPUT

Lists specifications for the potentiometer input, including resistance and excitation voltage.

C.15. DIGITAL COMMUNICATIONS

Provides specifications for digital communication modules, including Modbus and Profibus-DP.

C.16. ALARMS

Lists the number and types of alarms supported by the controller, and parameters related to alarms.

C.17. USER MESSAGES

Specifies the number and format for user-defined messages on the controller.

C.18. CONTROL FUNCTIONS

Outlines the available control modes, options, and algorithms for the controller.

C.19. SETPOINT PROGRAMMER

Details the capabilities of the setpoint programmer, including program count, segment limits, and naming.

C.20. ADVANCED FUNCTIONS

Lists advanced functions like application blocks, calculations, timers, and pattern generators.

C.21. GENERAL SPECIFICATION

Provides overall technical specifications for the controller, including display, environment, and dimensions.

C.22. GRAPHICAL REPRESENTATION OF ERRORS

Shows graphical representations of input errors, combining calibration, drift, linearity, and leakage.

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