EasyManua.ls Logo

Eurotherm 3508 User Manual

Eurotherm 3508
410 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Models 3508 and 3504
Process Controller
User Manual
Part No HA027988_17
Date December 2015

Table of Contents

Other manuals for Eurotherm 3508

Question and Answer IconNeed help?

Do you have a question about the Eurotherm 3508 and is the answer not in the manual?

Eurotherm 3508 Specifications

General IconGeneral
Control TypePID, On/Off
Input TypesThermocouple, RTD
Output TypesRelay, DC Linear
Power Supply100-240V AC, 24V DC
CommunicationsModbus

Summary

Models 3508 and 3504 Process Controller

What Instrument Do I Have?

Identifies the controller model (3508/3504) and its intended use in industrial and laboratory processes.

3504 and 3508 Ordering Code

Details hardware coding and module options for ordering the controllers, crucial for configuration.

Configuration Code (Quick Start Code)

Explains the use of configuration codes for initial setup and instrument configuration.

How to Install the Controller

Provides instructions for panel mounting, dimensions, and general safety information for installation.

Electrical Connections

Details rear terminal views for 3508/3504 models and specifies wire sizes for safe electrical connections.

Standard Connections

Describes common connections for PV input types like Thermocouple, RTD, Linear V/mA.

Plug in I/O Module Connections

Explains connections for various plug-in modules (relay, triac, logic, analogue) and their hardware codes.

Digital Communications Connections

Details connections for digital communication protocols like Modbus, DeviceNet, Profibus, and Ethernet.

Chapter 3 Access to Further Parameters

Level 3 Access

Describes Level 3 access, making all operating parameters available and alterable for advanced adjustments.

Configuration Level Access

Explains Configuration Level access for changing fundamental instrument characteristics and process matching.

Select Access Levels

Provides steps to navigate and select different security levels (1, 2, 3, Config) for accessing parameters.

Access Parameter List

Summarizes parameters available under the Access list header, including security codes and keylock functions.

Chapter 4 Function Blocks

Access a Function Block

Explains how to access function blocks and their associated parameters via the Page button.

Sub-Lists or Instances

Describes how lists are broken down into sub-headers for more comprehensive parameter views.

Access Parameters in a Function Block

Guides on scrolling through parameters within a function block and selecting them for viewing or editing.

Navigation Diagram

Illustrates the navigation diagram showing all function blocks available as list headings in configuration level.

Chapter 5 Function Block Wiring

Soft Wiring

Explains soft wiring, the software connections made between function blocks for custom strategies.

Wiring Example

Demonstrates wiring a PID block output to a logic output, showing input and output parameter connections.

Wiring Through the Operator Interface

Provides step-by-step instructions for making wires between function blocks using the controller's interface.

To Remove a Wire

Explains the procedure to remove existing wiring connections between parameters.

Chapter 6 Instrument Configuration

Instrument Configuration Overview

Outlines the capabilities of instrument configuration, including enabling function blocks, options, and display customization.

Select Instrument Configuration

Provides steps to select configuration level and access instrument configuration options via the Access list.

Function Block Options

Explains how to enable or disable function blocks, affecting parameter visibility based on application relevance.

Instrument Options

Details parameters for setting up instrument options such as display units, programmer modes, and PV start.

Display Formatting

Explains how to customize the display, including bar graph options.

Chapter 7 Process Input

Select PV Input

Guides on selecting the Process Variable (PV) input and accessing related parameters in Level 3 or Configuration level.

Process Input Parameters

Lists parameters for process input, including IO Type, Linearisation, Units, Resolution, and Fault Detection.

Input Types and Ranges

Details available input types like Thermocouple, RTD, Linear, and their corresponding ranges.

CJC Type

Explains Closed Junction Compensation (CJC) methods for thermocouple inputs.

Sensor Break Value

Describes how sensor break is detected and indicated, including typical impedance values for trip detection.

Fallback Strategy

Explains fallback strategies used for default PV values during error conditions like sensor break or out of range.

PV Input Scaling

Details scaling of linear PV inputs to match displayed readings to electrical input levels from transducers.

PV Offset

Explains applying a single offset to the controller display range to compensate for process errors.

Two Point Offset

Describes enabling controller display offset at low and high ends of the scale for sensor or inter-connection error compensation.

Chapter 8 Logic Input/Output

Select Logic IO List

Guides on selecting the Logic IO list and configuring channels as inputs or outputs.

Logic IO Parameters

Details parameters for logic IO configuration, including IO Type, Invert, Standby action, and output values.

Configure Time Proportioning Logic Output

Provides an example of configuring a logic output for time proportioning control.

Calibrate VP Output

Guides on calibrating a valve position output, including setting 'Cal State' for Raise and Lower points.

Chapter 9 AA Relay Output

Select AA Relay List

Guides on selecting the AA Relay list and configuring its function as On/Off or Time Prop.

AA Relay Parameters

Details parameters for AA Relay configuration, including Cycle Time, Min OnTime, and Standby action.

Wire AA Relay to Alarm Example

Demonstrates wiring the AA Relay output to an analogue alarm to operate when the alarm occurs.

Chapter 10 Module Configuration

Fit a New Module

Provides instructions on fitting I/O and communications modules into controller slots.

Module Identification

Explains how to identify the type of I/O module fitted in the controller slots via the 'ModIDs' page.

Module Types

Lists parameters available for different modules (relay, logic, triac, DC control, analogue input).

Module Scaling

Explains scaling analogue inputs and outputs, including applying offsets for calibration.

Chapter 11 IO Expander

Configure IO Expander

Guides on configuring the IO Expander, including selecting type and setting input/output parameters.

IO Expander Parameters

Details parameters for the IO Expander, covering status, input states, and output configurations.

Chapter 12 Alarms

Further Alarm Definitions

Provides definitions for alarm terms like soft alarms, events, hysteresis, latching, blocking, and delay.

Analogue Alarms

Explains analogue alarms, their types (Absolute High/Low, Deviation), and how they operate.

Digital Alarms

Details digital alarms that operate on Boolean variables and trigger messages on state changes.

Analogue Alarm Parameters

Lists parameters for setting up analogue alarms, including type, input, reference, threshold, and output state.

Digital Alarm Parameters

Details parameters for setting up digital alarms, including type, input, output, inhibit, latch, and block.

Diagnostic Alarms

Explains diagnostic alarms indicating possible faults within the controller or connected devices, with troubleshooting advice.

Set Up Alarms Using iTools

Guides on using iTools for configuring alarms and customizing alarm messages for the controller display.

Chapter 13 BCD Input

BCD Input Parameters

Details parameters for the BCD input function block, including input/output values and data format.

Chapter 14 Digital Communications

Serial Communications

Explains EIA232 and EIA485 serial communications protocols, including wiring connections and converters.

Configuration Ports

Details configuration ports like IR Clip, CFG Clip, and USB CPI Clip for instrument setup and communications.

Digital Communications Parameters

Lists parameters for digital communications across various protocols (Modbus, Profibus, DeviceNet, Ethernet).

Ethernet Protocol

Explains Ethernet protocol parameters, including IP addressing, DHCP, network settings, and MAC address display.

Profibus Protocol

Describes the Profibus DP protocol, its parameters, and wiring connections for high-speed digital communication.

DeviceNet Protocol

Details the DeviceNet protocol, its parameters, and wiring connections for industrial I/O interconnection.

Comms Indirection Table

Explains the Comms Table for mapping parameters to SCADA addresses and configuring data formats.

Broadcast Communications

Describes sending a single value from a master to multiple slave instruments using broadcast communications.

Modbus Master Communications

Explains the Modbus Master function block for generating communications from the instrument to slaves.

Chapter 15 Counters, Timers, Totalisers, Real Time Clock

Counters Functionality

Describes counter function blocks, including up/down counting, cascading, and timing diagrams.

Timers Functionality

Explains timer function blocks and their modes: On Pulse, On Delay, One Shot, and Compressor/Minimum On Timer.

Totalisers Functionality

Details totaliser function blocks for recording numeric totals over time, including alarm attributes.

Real Time Clock Function

Describes the real-time clock for daily/weekly scheduling and alarm configuration.

Chapter 16 Application Specific

Humidity Control

Explains humidity control applications, including setpoint profiles and output configurations for refrigeration and heating.

Humidity Parameters

Lists parameters for humidity control, covering psychrometric constant, pressure, wet/dry bulb temperatures, and relative humidity.

Zirconia Control

Describes Zirconia block functionality for carbon potential control, including temperature, mV input, and gas references.

Zirconia Parameters

Details Zirconia block parameters, including probe types, resolution, temperature limits, and fault indications.

Carbon Potential Control Connections Example

Provides an example wiring diagram for carbon potential control, showing module usage.

Chapter 17 Input Monitor

Maximum Detect Function

Explains the function that continuously monitors input value and records the highest value.

Minimum Detect Function

Describes the function that continuously monitors input value and records the lowest value.

Time Above Threshold Function

Details the function that increments a timer when input is above threshold, with alarm capabilities.

Input Monitor Parameters

Lists parameters for input monitoring, including input source, limits, and status.

Chapter 18 Logic Maths and multi Operators

Logic Operators

Explains logic operators for performing calculations on two input values (AND, OR, XOR, LATCH, etc.).

Eight Input Logic Operators

Describes eight input logic operators for performing calculations on up to eight inputs.

Maths Operators

Details maths operators for performing mathematical operations on input values (add, subtract, multiply, divide, etc.).

Eight Input Analog Multiplexers

Explains multiplexers used to switch one of eight inputs to an output, configurable via Inst Opt.

Multi Input Operator

Describes the block performing analogue operations on up to eight inputs, outputting Sum, Average, Max, Min.

Cascaded Operation

Explains how two Multiple Input Operator blocks can be cascaded to handle up to 16 inputs.

Fallback Strategy for Multi Input Block

Details fallback strategies (Clip Good, Clip Bad, Fall Good, Fall Bad) for handling bad input status.

Chapter 19 Input Characterisation

Input Linearisation

Explains the Lin16 function block for converting input signals to PV using up to 14 straight lines.

Polynomial Input Characterisation

Details the polynomial function block for converting input signals using polynomial equations.

Chapter 20 Load

Load Parameters

Lists parameters for load simulation blocks (Oven, Furnace), including type, resolution, gain, and time constants.

Chapter 21 Control Loop Set Up

What is a Control Loop?

Provides a basic explanation of a control loop, including its components and operation.

Control Loop Function Blocks

Describes function blocks associated with control loops: Main, Setup, PID, SP, and Diagnostics.

Main Function Block

Provides an overview of parameters for the overall control loop, allowing Auto/Manual operation and integral hold.

Loop Set Up Function Block

Explains configuration of control loop types (On/Off, PID, Valve Position) and direction (Reverse/Direct).

PID Function Block

Details PID parameters like Proportional Band (PB), Integral Time (Ti), Derivative Time (Td), and Gain Scheduling.

Chapter 22 Setpoint Programmer

Dual Programmer Modes

Explains SyncStart, SyncAll, and Single Channel programmer modes for dual loop control.

Programmer Types

Describes Time to Target and Ramp Rate programmer types for creating setpoint profiles.

Segment Types

Details segment types including Rate, Dwell, Step, Time, GoBack, Wait, and Call for program definition.

Event Outputs

Explains PV Events and Time Events, used to trigger responses or digital outputs during program execution.

Holdback Functionality

Describes holdback, freezing program execution if PV deviates from SP beyond a user-defined limit.

PID Select

Explains how to set up and activate multiple PID sets for different segments within a program.

Sync Point and GoBack Interaction

Details how sync points and GoBack segments coordinate execution between channels or instruments.

Program Cycles

Explains setting the number of times a program repeats, from continuous to 9999 times.

Power Fail Recovery

Defines controller behavior after power restoration (Continue, Ramp back, Reset).

Operating a Program

Guides on operating programs via front panel buttons, digital inputs, or digital communications.

PV Start Function

Allows programs to automatically advance to the profile point corresponding to the current PV.

Program Set Up

Covers parameters common to all programs for channels 1 and 2, configured in configuration level.

Program Edit

Explains how to set up or edit programs, including selecting segments, types, and target setpoints.

Configure Rate and Dwell Segment Example

Provides an example of configuring a Rate segment followed by a Dwell segment for Single Channel/SyncStart programmers.

Wait For Digital Input Example

Demonstrates configuring a segment to wait for a digital input LA to become true before proceeding.

Repeat Program Section Example

Shows how to repeat a section of a program using a GoBack segment with specified cycles.

Run Dual Programmer Example

Provides an example of running a dual programmer, including status indicators and parameter access.

Alternative Program Editing

Describes editing programs using iTools or SCADA communications.

Single Programmer Earlier Versions Appendix

Lists parameters available in earlier versions of the single programmer block for reference.

Chapter 23 Switch Over

Set Switch Over Levels Example

Provides steps to set switch over levels for temperature applications using different input devices.

Switch Over Parameters

Details parameters for switch over blocks, including input limits, switch boundaries, and fallback strategies.

Chapter 24 Transducer Scaling

Auto-Tare Calibration

Explains the auto-tare function for calibrating transducers, typically for weighing applications.

Transducer Summary Page

Describes the transducer summary page for viewing calibration status and accessing parameters.

Strain Gauge Calibration

Details strain gauge calibration procedures, including wiring and parameter configuration for accurate measurement.

Load Cell Calibration

Explains load cell calibration, including physical wiring and parameter configuration for weighing applications.

Comparison Calibration

Describes calibration by comparison against a known reference instrument for accurate readings.

Transducer Scaling Parameters

Lists parameters for configuring and calibrating transducer types, including Cal Type, Range, and Input/Output values.

Chapter 26 Calibration

Check Input Calibration

Guides on checking input calibration for mV, thermocouple, and RTD inputs, including necessary precautions.

Calibrate mV Range

Provides steps for calibrating the mV range using a milli-volt source, including saving new calibration data.

Check Thermocouple Input Calibration

Explains checking thermocouple input calibration using an mV source simulating thermocouple types.

Check RTD Input Calibration

Details checking RTD input calibration by connecting a decade box to simulate resistance values.

Input Calibration Overview

Outlines the inputs that can be calibrated (mV, thermocouple, RTD) and the general procedure.

Save New Calibration Data

Explains how to save new calibration data, making it permanent after a power down.

Return to Factory Calibration

Describes how to load factory calibration values, reinstating the original settings.

Thermocouple Calibration

Explains thermocouple calibration, including using external CJC reference sources or simulators.

RTD Calibration

Details RTD calibration at specific resistance points using a decade box.

Calibration Parameters

Lists parameters available in the Calibration List, showing calibration states and their meanings.

Valve Position Output Calibration

Explains calibration of VP output associated with digital outputs driving valves.

DC Output and Retransmission Calibration

Details calibration procedures for DC output and retransmission modules to ensure accurate monitoring.

Chapter 27 Configuration Using iTools

iTools Features

Lists iTools features for instrument configuration, including parameter setup, device operation, and graphical wiring.

On-Line/Off-line Editing

Explains changing parameters directly on the device or using simulations and saving to files.

Connecting PC to Controller

Guides on connecting a PC to the controller using EIA232, EIA485, IR clip, or configuration clip.

Scan for Connected Instruments

Explains how to use iTools to scan for connected instruments and access their configuration.

Parameter Set Up with iTools

Details configuring parameters using iTools, including changing values and accessing configuration mode.

Device Panel Simulation

Describes the Device Panel for remote viewing, diagnostics, and training, simulating the instrument display.

User Pages Editor

Explains creating and downloading custom display pages (up to 8 pages, 64 lines) to the controller.

Create a User Page

Provides step-by-step instructions for creating user pages, selecting styles, parameters, and operator levels.

User Page Style Examples

Shows controller display examples for different user page styles (Text, Value, Split Row, Bar Graph).

Immediate Programmer Setpoint

Describes the 'ImmPSP' parameter for promoting immediate setpoint changes to the controller display.

Recipe Editor

Explains the Recipe Editor for storing and loading operating values for different batches or processes.

Set Up Alarms

Guides on setting up alarms, including customizing analogue and digital alarm messages.

Alarm Summary Page

Describes viewing alarm states, limits, comments, and adding custom alarm messages.

Graphical Wiring Editor

Explains using the editor to view, edit, and download instrument wiring, adding comments and monitors.

Using Function Blocks

Details how to use function blocks by dragging them onto the diagram and wiring parameters.

Downloading to Instruments

Describes the process of downloading wiring, diagram layout, and settings to the instrument.

Chapter 23 Switch Over

Set Switch Over Levels Example

Provides steps to set switch over levels for temperature applications using different input devices.

Switch Over Parameters

Details parameters for switch over blocks, including input limits, switch boundaries, and fallback strategies.

Chapter 24 Transducer Scaling

Auto-Tare Calibration

Explains the auto-tare function for calibrating transducers, typically for weighing applications.

Transducer Summary Page

Describes the transducer summary page for viewing calibration status and accessing parameters.

Strain Gauge Calibration

Details strain gauge calibration procedures, including wiring and parameter configuration for accurate measurement.

Load Cell Calibration

Explains load cell calibration, including physical wiring and parameter configuration for weighing applications.

Comparison Calibration

Describes calibration by comparison against a known reference instrument for accurate readings.

Transducer Scaling Parameters

Lists parameters for configuring and calibrating transducer types, including Cal Type, Range, and Input/Output values.

Chapter 26 Calibration

Check Input Calibration

Guides on checking input calibration for mV, thermocouple, and RTD inputs, including necessary precautions.

Calibrate mV Range

Provides steps for calibrating the mV range using a milli-volt source, including saving new calibration data.

Check Thermocouple Input Calibration

Explains checking thermocouple input calibration using an mV source simulating thermocouple types.

Check RTD Input Calibration

Details checking RTD input calibration by connecting a decade box to simulate resistance values.

Input Calibration Overview

Outlines the inputs that can be calibrated (mV, thermocouple, RTD) and the general procedure.

Save New Calibration Data

Explains how to save new calibration data, making it permanent after a power down.

Return to Factory Calibration

Describes how to load factory calibration values, reinstating the original settings.

Thermocouple Calibration

Explains thermocouple calibration, including using external CJC reference sources or simulators.

RTD Calibration

Details RTD calibration at specific resistance points using a decade box.

Calibration Parameters

Lists parameters available in the Calibration List, showing calibration states and their meanings.

Valve Position Output Calibration

Explains calibration of VP output associated with digital outputs driving valves.

DC Output and Retransmission Calibration

Details calibration procedures for DC output and retransmission modules to ensure accurate monitoring.

Chapter 27 Configuration Using iTools

iTools Features

Lists iTools features for instrument configuration, including parameter setup, device operation, and graphical wiring.

On-Line/Off-line Editing

Explains changing parameters directly on the device or using simulations and saving to files.

Connecting PC to Controller

Guides on connecting a PC to the controller using EIA232, EIA485, IR clip, or configuration clip.

Scan for Connected Instruments

Explains how to use iTools to scan for connected instruments and access their configuration.

Parameter Set Up with iTools

Details configuring parameters using iTools, including changing values and accessing configuration mode.

Device Panel Simulation

Describes the Device Panel for remote viewing, diagnostics, and training, simulating the instrument display.

User Pages Editor

Explains creating and downloading custom display pages (up to 8 pages, 64 lines) to the controller.

Create a User Page

Provides step-by-step instructions for creating user pages, selecting styles, parameters, and operator levels.

User Page Style Examples

Shows controller display examples for different user page styles (Text, Value, Split Row, Bar Graph).

Immediate Programmer Setpoint

Describes the 'ImmPSP' parameter for promoting immediate setpoint changes to the controller display.

Recipe Editor

Explains the Recipe Editor for storing and loading operating values for different batches or processes.

Set Up Alarms

Guides on setting up alarms, including customizing analogue and digital alarm messages.

Alarm Summary Page

Describes viewing alarm states, limits, comments, and adding custom alarm messages.

Graphical Wiring Editor

Explains using the editor to view, edit, and download instrument wiring, adding comments and monitors.

Using Function Blocks

Details how to use function blocks by dragging them onto the diagram and wiring parameters.

Downloading to Instruments

Describes the process of downloading wiring, diagram layout, and settings to the instrument.

Related product manuals