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Everlast ULTRA-ARC 205 User Manual

Everlast ULTRA-ARC 205
40 pages
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EVERLAST
ULTRA-ARC 205
Operators Manual for the Ultra-Arc 205
Safety, Setup and General Use Guide
CC
IGBT
Rev. 1 0 000226-20
1-877-755-9353
Specications and Accessories subject to change without notice.
329 Littleeld Ave. South San Francisco, CA 94080 USA
everlastwelders.com
50 Amp Digital IGBT TIG/Stick/Plasma Cutter
1
~
PHASE
DV
120/240V
GTAW-P
SMAW
DC
PAC
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Everlast ULTRA-ARC 205 Specifications

General IconGeneral
Input Frequency50/60Hz
Input PhaseSingle Phase
Output Current Range10-205A
Duty Cycle60%
Duty Cycle @ 205A60%
Efficiency85%
Power Factor0.93
Welding ProcessesTIG, Stick
TypeInverter

Summary

Safety Precautions

General Safety Principles

Emphasizes user responsibility, reading manual, staying alert, and avoiding alterations.

High Frequency (HF) and Pacemaker Safety

Addresses HF disturbances, interference with electronics, and warnings for pacemaker wearers.

Personal Protective Equipment (PPE)

Details required safety gear like eye protection, hearing protection, clothing, and footwear.

EMF Exposure and Respiratory Hazards

Covers EMF precautions, inhalation risks, ventilation, and specific material warnings.

Cylinder Safety

Outlines safety procedures for handling and storing high-pressure cylinders.

Electrical Safety and Fire Prevention

Addresses electrical shock hazards, grounding, fire risks, and preventing explosions.

Equipment Integrity and Operation

Stresses proper maintenance, safe equipment use, and power disconnect procedures.

Introduction and Specifications

Unit Specifications

Details technical specifications for the Ultra-Arc 205 welder/plasma cutter.

Quick Setup Guide

Welding Features and Terms Explained

Front Panel Controls Overview

Rear Panel Components

Operation

Troubleshooting

TIG/Stick Welding Issues

Addresses common problems like no power, no weld, arc start issues, and tungsten consumption.

Weld Quality and Output Problems

Covers issues related to poor weld quality, oxidized welds, and output errors.

Arc Stability and Stick Welding Issues

Details problems with unstable arcs, stick arc starting, and arc blow-out.

Tungsten Issues and Weld Discoloration

Addresses tungsten burning, gray/dull welds, and potential gas contamination.

HF Point Gap Adjustment Procedure

Provides step-by-step instructions for adjusting the HF point gap for arc starting issues.

Common Operational Issues and Solutions

Lists various operational problems like no fan, no arc, sputtering, and their causes/solutions.

Error Codes and Plasma Cutting Issues

Explains error codes (E01-E06) and troubleshooting for plasma cutting specific problems.

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