Evinrude E-TEC E40DSLSCS - User Manual

Indicates an imminently hazardous situation leading to death or serious injury.

Indicates a potentially hazardous situation that can result in severe injury or death.

Indicates a potentially hazardous situation that may result in minor/moderate injury or property damage.

Covers initial steps for outboard installation, including control cable identification and hull preparation.

Details mounting height, bolt installation, and transom preparation for mounting the outboard.

Guides on selecting the correct propeller based on engine RPM and boat application for optimal performance.

Provides a chart with recommended inspection and maintenance tasks and intervals.

Covers protecting metal components, anodes, and exterior finishes from corrosion.

Covers draining, inspecting, and filling the gearcase lubricant, including leak testing.

Outlines essential checks and tasks before putting the outboard back into service.

Details immediate service procedures for outboards submerged in fresh or salt water.

Lists the various processes and functions controlled by the EMM.

Explains the meaning of the EMM's four LED indicators for system status.

Details internal sensors like EMM temperature and voltage sensors and their functions.

Introduces the use of Evinrude Diagnostics software for troubleshooting and adjustments.

Explains how service codes are stored for abnormal conditions and how to view them.

Describes using diagnostics software to test each ignition circuit.

Details testing each fuel injector circuit using diagnostics software.

Provides step-by-step guidance for diagnosing common outboard starting and running issues.

Explains performing tests while the outboard is running, such as cylinder drop tests.

Details testing the CPS signal and its effect on EMM LED indicators.

Guides checking system voltage, including battery and 55 V circuits, for proper ignition operation.

Outlines performing a static ignition test using diagnostics software and a timing light.

Details monitoring system voltage and spark signal while the outboard is running.

Covers testing supply voltage, control signals, and harness resistance for ignition coils.

Covers static and dynamic tests for fuel delivery components like pumps and injectors.

Explains how to test the SystemCheck monitor for warning lights and horn function.

Explains procedures for removing and servicing the flywheel and stator.

Explains adjusting the timing pointer and verifying ignition timing with diagnostic software.

Details synchronizing throttle plate opening with sensor voltage using diagnostics software.

Covers starter removal, disassembly, cleaning, and inspection procedures.

Explains injector removal, installation, and the importance of using correct software.

Covers tests for fuel system components like pressure, resistance, and flow.

Outlines the procedure for testing fuel system pressure and interpreting results.

Explains injector removal, installation, and the importance of using correct software.

Explains the electric oil injection pump and its electrical circuit control by the EMM.

Describes the EMM signals for low oil level and the reserve capacity.

Explains EMM actions when no oil is detected, including SHUTDOWN mode.

Covers EMM programming for oil injection rates and break-in oiling procedures.

Outlines tests for oil injection pump circuits, voltage, resistance, and flow.

Illustrates the flow of cooling water through the outboard's components.

Explains the two-stage cooling system design dependent on pump pressure and thermostat.

Outlines methods for checking engine temperature using software or a pyrometer.

Details disassembly, inspection, and assembly procedures for the thermostat.

Details the steps for safely removing the powerhead from the midsection.

Outlines the general procedure for disassembling the powerhead and its sub-assemblies.

Covers cleaning internal components, exhaust port areas, and cylinder walls.

Outlines visual inspection of all parts for wear, damage, and contamination.

Covers oiling and installing crankshaft bearings, sleeves, and the crankshaft itself.

Guides on installing pistons and connecting rods, emphasizing correct orientation and lubrication.

Details tightening connecting rod cap screws using specific fixtures and torque sequences.

Covers cleaning and assembling crankcase halves, including sealant application and torque.

Details mounting the powerhead to the exhaust housing, including gasket and screw procedures.

Provides detailed steps for adjusting shift linkage, ensuring correct gear selection.

Provides an exploded view of gearcase components with torque specifications and lubrication points.

Details procedures for testing the gearcase for leaks under pressure and vacuum.

Covers the steps for removing and installing the gearcase assembly.

Covers assembling the gearcase, including installing bearings and shafts.

Details adjusting pinion gear backlash using shims and driveshaft tools.

Emphasizes safe boating practices and the importance of following manufacturer instructions.

Highlights the importance of proper shift linkage for safe operation and avoiding loss of control.

Focuses on safe operation of the speed control system and preventing loss of control.

Emphasizes steering system integrity to prevent sudden turns or loss of control.

Addresses minimizing fire and explosion risks from fuel and electrical systems.

Provides crucial safety guidelines for storing and handling gasoline to prevent fires.

Provides troubleshooting steps for when the outboard fails to crank or cranks slowly.

Lists possible causes and procedures for starting issues, including fuel and ignition problems.

Addresses potential causes and troubleshooting steps when the engine fails to stop.

Guides on diagnosing issues when the outboard starts but may stall shortly after.

Provides troubleshooting steps for engines that surge, run rough, or have audible noise.

Explains the meaning of EMM LED indicators for various operating states and faults.

A comprehensive table detailing EMM fault codes, descriptions, and related information.