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Evinrude E-TEC E40DPLSCB User Manual

Evinrude E-TEC E40DPLSCB
369 pages
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Table of Contents

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Evinrude E-TEC E40DPLSCB Specifications

General IconGeneral
Horsepower40 hp
Cylinders2
Starting SystemElectric
Cooling SystemWater Cooled
Full Throttle RPM Range5000-6000 RPM
Gear Ratio2.00:1
SteeringRemote
Oil InjectionYes
Warranty3 years
Engine Type2-stroke
Fuel SystemDirect Fuel Injection (DFI)
Shaft Length20 in

Summary

Service Specifications

Engine Specifications

Provides detailed engine specifications including RPM ranges, power, bore, stroke, and lubrication requirements.

Installation and Predelivery

Boat Rigging

Covers the essential steps for rigging the outboard motor, including controls and battery installation.

Outboard Installation

Details the procedures for mounting the outboard motor onto the boat transom, including hull preparation.

Outboard Mounting

Covers the procedures for mounting the outboard motor, including height and bolt installation.

Running Checks

Covers critical checks to perform when the outboard is running, including engine monitoring and fuel system checks.

Maintenance

Inspection and Maintenance Schedule

Outlines routine inspection and maintenance intervals and tasks for prolonging outboard life.

Submerged Engines

Details the critical service procedures for outboards submerged in water to prevent corrosion.

Engine Management Module (EMM)

Description

Provides an overview of the EMM's function as the water-cooled engine controller.

Engine Monitoring System

Warns the operator of conditions that could damage the outboard and sends data to networks.

S.A.F.E. Warning System

Alerts the operator and protects the engine from damage by adjusting speed or shutting down.

System Analysis

Dynamic Tests

Explains how to perform dynamic tests to diagnose cylinder performance and fuel control.

EMM LED Indicators

Describes the meaning of EMM LED indicators for diagnosing system status and faults.

Electrical and Ignition

Electric Start Circuit

Provides a diagram and description of the electric start circuit components and connections.

SystemCheck Circuit Tests

Covers testing of the SystemCheck gauge circuits, including self-test and individual warning lights.

Fuel System

Fuel System Tests

Covers tests for fuel system components like the pressure regulator and injectors.

Oiling System

Oiling System Tests

Covers tests for the oil injection pump, including static, voltage, and function tests.

Cooling System

Engine Temperature Check

Outlines methods for checking engine temperature using software or a pyrometer.

Thermostat Servicing

Provides procedures for the disassembly, inspection, and assembly of the thermostat.

Pressure Relief Valve Servicing

Details the servicing procedures for the pressure relief valve assembly.

Powerhead

Powerhead Removal

Details the initial steps for removing the powerhead, including disconnecting various hoses and connectors.

Powerhead Disassembly

Outlines the general steps for disassembling the powerhead, including component removal.

Cylinder Block Cleaning

Provides instructions for cleaning carbon deposits, cylinder walls, and port edges.

Powerhead Inspection

Covers visual inspection of powerhead components for wear, damage, or heat discoloration.

Powerhead Assembly

Outlines procedures for assembling internal powerhead components, emphasizing cleanliness.

Crankshaft and Connecting Rod Installation

Covers the installation of the crankshaft and connecting rods, including torque sequences.

Gearcase

Trim and Tilt

Safety

Trouble Check Chart

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