EWM TRITON 400 DC - User Manual

EWM HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8; D-56271 Mündersbach
Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244
Internet:
www.ewm.de
; E-mail:
info@ewm.de
Operating instructions
GB
Multi-process welding machines for
TIG welding
MMA welding
MIG/MAG welding (option)
• TRITON 260 DC
• TRITON 400 DC
• TRITON 500 DC
These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machine may only be operated by personnel familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
•
EC Low Voltage Directive (73/23/EEC)
•
EC EMC Directive (89/336/EEC)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in
environments with an increased electrical hazard.
© 2004 We reserve the right to make amendments. Art. No.: 099-000072-EWM01 Revised: 19.08.04

Summary

Safety Instructions

For Your Safety

General safety precautions and warnings for operators.

Technical Data

TRITON 260 Specifications

Detailed technical specifications for the TRITON 260 model.

TRITON 400;500 Specifications

Detailed technical specifications for TRITON 400/500 models.

Function Specification

Operating Elements and Control T101

Details the purpose and function of each control element on the T101 panel.

TIG Welding Torch Operating Variants

TIG Pulses - Non-Latched Operation

TIG Pulses - Latched Operation

MMA Welding Features

MIG;MAG Welding Process

Remote Control Options

TIG Interface for Mechanised Welding

Welding Parameter Adjustments Internally

Explains how to internally adjust welding parameters via circuit board jumpers.

Quick Start Guide

Preparations and Settings

Steps for quick setup and initial welding parameter selection.

Commissioning

Area of Application

Defines the intended uses for TIG, MMA, and MIG/MAG welding.

Mains Connection

Instructions for safely connecting the welding machine to the power supply.

MMA Welding Setup

TIG Welding Setup

MIG;MAG Welding Setup

Maintenance and Care

General Cleaning and Safety Checks

Procedures for cleaning and inspecting the machine for safety.

Insulation Resistance Measurement

How to measure insulation resistance for electrical safety.

Open Circuit Voltage Measurement

Repair Work Guidelines

Operating Faults and Troubleshooting

TIG Welding Customer Checklist

A guide to diagnose and resolve common TIG welding issues.

Spare Parts List

TRITON 260 Spare Parts

List of available spare parts for the TRITON 260 model.

TRITON 400;500 Spare Parts

List of available spare parts for the TRITON 400/500 models.

Circuit Diagrams

TRITON 260 Circuit Diagram

Schematic diagram showing the electrical layout of the TRITON 260.

TRITON 400;500 Circuit Diagram

EWM TRITON 400 DC Specifications

General

Mains Voltage	3 x 400 V
Mains Frequency	50/60 Hz
Protection Class	IP23
Insulation Class	H
Duty Cycle at 400 A	60%
Welding Current Range	5 A - 400 A