EWM TRITON 260 DC - User Manual

EWM HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8; D-56271 Mündersbach
Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244
Internet:
www.ewm.de
; E-mail:
info@ewm.de
Operating instructions
GB
Multi-process welding machines for
TIG welding
MMA welding
MIG/MAG welding (option)
• TRITON 260 DC
• TRITON 400 DC
• TRITON 500 DC
These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machine may only be operated by personnel familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
•
EC Low Voltage Directive (73/23/EEC)
•
EC EMC Directive (89/336/EEC)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in
environments with an increased electrical hazard.
© 2004 We reserve the right to make amendments. Art. No.: 099-000072-EWM01 Revised: 19.08.04

Summary

Operating Instructions

Company and Product Overview

Company information and TRITON models list.

Initial Safety and Compliance Notices

CE marking, safety warnings before commissioning.

Safety Instructions

General, Electric, and Low Voltage Safety

Precautions regarding general safety, electric shocks, and low voltage risks.

Health, Fire, Noise, and Gas Cylinder Safety

Guidelines for fume inhalation, fire hazards, noise protection, and gas cylinder handling.

Electromagnetic Interference and Repair Safety

Warnings about electromagnetic fields and safety during repairs.

Transport, Environment, and Manual Guidance

Safe transport, environmental conditions, and understanding manual symbols.

Technical Data

TRITON 260 Specifications

Technical details for the TRITON 260 welding machine.

TRITON 400;500 Specifications

Technical details for the TRITON 400/500 welding machines.

Machine Description

TRITON 260 Front and Rear Views

Identification of front and rear connections and controls for TRITON 260.

TRITON 400;500 Front and Rear Views

Identification of front and rear connections and controls for TRITON 400/500.

Function Specification

Control Panel and TRITON Specific Elements

Description of the T101 control panel and additional elements for TRITON models.

TIG Welding Operations and Functions

Covers TIG ignition, modes, torch variants, pulse operations, and sequences.

MMA and MIG;MAG Welding Features

Details on MMA arcforcing and MIG/MAG process overview.

Remote Control, Interface, and Internal Settings

Covers remote controls, mechanised interface, and internal parameter adjustments.

Torch Programming and Connection Configuration

Details on programming torch variants, modes, speeds, and connection configurations.

TRITON 400;500 Mechanised MIG;MAG Interface

Interface specifications for mechanised MIG/MAG on TRITON 400/500.

Quick Start Guide

Initial Setup and Troubleshooting Indicators

Steps for quick setup and understanding indicator lights and errors.

Commissioning the Welding Machine

Application, Setup, and Mains Connection

Procedures for machine application, positioning, and connecting to mains power.

Cooling, Workpiece, and Connection Groups

Setup of cooling systems, workpiece leads, and connection groups.

MMA, TIG, and MIG;MAG Setup Procedures

Specific connection and setup steps for MMA, TIG, and MIG/MAG processes.

TRITON 400;500 MIG;MAG and Cooling Unit Setup

MIG/MAG setup for 400/500 models and cooling unit operation.

Maintenance and Care

General Cleaning and Electrical Safety Checks

Routine cleaning and measurement of insulation resistance.

Function Tests and Repair Procedures

Performing function tests and guidelines for repair work.

Troubleshooting and Fault Rectification

Customer TIG Welding Fault Checklist

Flowchart for diagnosing and resolving TIG welding faults.

Spare Parts List

TRITON 260 Spare Parts

Detailed list of spare parts for the TRITON 260 model, including front, rear, and internal components.

TRITON 400;500 Spare Parts

Detailed list of spare parts for TRITON 400/500 models, covering all components.

Accessories and Options

TRITON 260 Accessories and Options

List of available torches, cables, and accessories for TRITON 260.

TRITON 400;500 Accessories and Options

List of available torches, cables, and accessories for TRITON 400/500.

Circuit Diagrams

TRITON 260 Electrical Schematics

Detailed circuit diagrams for the TRITON 260 welding machine.

TRITON 400;500 Electrical Schematics

Detailed circuit diagrams for the TRITON 400/500 welding machines.

EWM TRITON 260 DC Specifications

General

Mains frequency	50/60 Hz
Welding current range MMA	10 A - 260 A
Protection class	IP23
Insulation class	H
MIG/MAG Welding	Yes
Welding process	MMA, TIG