EWM TRITON 500 DC - User Manual

EWM HIGHTEC WELDING GmbH
Dr. Günter - Henle - Straße 8; D-56271 Mündersbach
Phone: +49 (0)2680.181-0; Fax: +49 (0)2680.181-244
Internet:
www.ewm.de
; E-mail:
info@ewm.de
Operating instructions
GB
Multi-process welding machines for
TIG welding
MMA welding
MIG/MAG welding (option)
• TRITON 260 DC
• TRITON 400 DC
• TRITON 500 DC
These operating instructions must be read before commissioning.
Failure to do so may be dangerous.
Machine may only be operated by personnel familiar with the appropriate safety
regulations.
The machines bear the conformity mark and thus comply with the
•
EC Low Voltage Directive (73/23/EEC)
•
EC EMC Directive (89/336/EEC)
In compliance with IEC 60974, EN 60974, VDE 0544 the machines can be used in
environments with an increased electrical hazard.
© 2004 We reserve the right to make amendments. Art. No.: 099-000072-EWM01 Revised: 19.08.04

Summary

Safety Instructions

For Your Safety

General safety precautions and warnings for machine operation.

Electric Shocks and Low Voltages

Specific warnings regarding electrical hazards and low voltage exposure.

Technical Data

TRITON 260 Specifications

TRITON 400;500 Specifications

Function Specification

Control Panel Elements

Description of the main control panel elements and their functions.

MMA and MIG;MAG Welding

Remote Controls and Interfaces

Overview of remote controls and TIG interface for automated welding.

Internal Parameter Adjustments

How to adjust welding parameters internally via circuit board.

Mechanised MIG;MAG Interface

Quick Start Guide

Preparations and Settings

Steps to take before welding and key settings configuration.

Troubleshooting Common Issues

Commissioning

Area of Application and Mains Connection

Defines intended use and instructions for power supply connection.

Welding Machine Setup

Guidelines for cooling, workpiece lead, and connection groups.

MMA, TIG, and MIG;MAG Setup

Specific setup procedures for each welding process.

Gas Supply and Cooling Unit Functionality

Maintenance and Care

General Maintenance and Cleaning

Electrical Measurements and Testing

Repair Work Guidelines

Troubleshooting and Fault Rectification

TIG Welding Fault Checklist

Systematic guide to diagnosing and resolving TIG welding issues.

EWM TRITON 500 DC Specifications

General

Mains frequency	50 / 60 Hz
Mains fuse (slow-blowing)	16 A
Setting range	5 - 500 A
Welding current range	5 - 500 A
Protection class	IP23
Duty cycle at 40°C	40% at 500 A