Exmark Turf tracer User Manual

For Turf Tracer
Serial Nos. 600,000 & Higher
And
FMD524 & FMD604
Serial Nos. 510,000 & Higher
Part No. 109-0625 Rev. B

Exmark Turf tracer Specifications

General

Engine Type	Gasoline
Deck Type	Fabricated
Engine Brand	Kohler
Deck Width	48 inches
Cutting Width	48 inches
Engine	Kohler
Turning Radius	Zero
Drive System	Hydro Drive
Transmission	Hydrostatic

Summary

Exmark Parts Plus Program

Program Overview

Details the Exmark Parts Plus Program and its benefits.

How the Program Works

Explains the step-by-step process for Exmark Parts Plus orders.

Payment Responsibility

Clarifies who is responsible for part and freight costs if delivery fails.

Program Restrictions

Lists the limitations and exclusions of the Exmark Parts Plus Program.

Safety Information

Safety Alert Symbol

Explains the meaning and use of safety alert symbols and hazard classifications.

Operator Training

Emphasizes the importance of proper training and familiarization with the equipment.

Preparation Before Operation

Covers terrain evaluation, personal protective equipment, and safe attire.

Operating Instructions

General Operation Guidelines

Covers attentiveness, mowing conditions, and slope operation safety.

Additional Controls and Pre-Start

Details various controls and essential pre-operation checks, including fueling.

Engine Start/Stop & Drive Engagement

Procedures for starting, stopping the engine, and engaging drive levers/locks.

Drive Wheel Engagement and Turning

Details how to engage drive wheels, perform turns, and stop the mower.

PTO Engagement and Disengagement

Engaging and Disengaging Blades

Instructions for operating the Power Take-Off (PTO) to engage/disengage cutting blades.

Transporting the Mower

Loading and Securing Procedures

Safety guidelines and steps for loading and securing the mower for transport.

Maintenance and Adjustments

General Precautions and Oil Check

Safety guidelines for maintenance and procedure for checking engine oil level.

Cleaning and Blade Checks

Procedures for cleaning cooling systems, under deck, and inspecting mower blades.

Blade Bolt Installation

Details torque specifications and procedures for installing mower blades.

Safety Interlock System Check

Verifies the functionality of the mower's safety interlock systems.

Hardware, Air Cleaner & Oil Change

Checking loose hardware, servicing air cleaner, and changing engine oil.

Battery, Hydraulic Oil & Filter

Procedures for checking battery charge, hydraulic oil level, and changing the hydraulic filter.

Hydraulic System Air Purge

Steps to purge air from the hydraulic system after component replacement.

Tires, Belts & Lubrication

Checking tire pressures, belt wear, and introducing the lubrication schedule.

Spark Plugs, Cooling Fins & Fuel Filter

Checking spark plugs, cleaning engine cooling fins, and changing fuel filter.

Lubricant and Adhesive Notes

Lists specific lubricants and thread locking adhesives used on the unit.

Specifications

Model, Engine, Fuel & Electrical

Covers model numbers, engine specs, fuel system, and electrical system details.

Controls, Transmission & Drive Systems

Details steering, transmission, and wheel drive systems.

Tires, Deck & Dimensions

Covers tire specifications, mower deck details, and machine dimensions.

Torque Requirements

Lists specific torque values for various bolts and fasteners.

Adjustments

Cutting Height and Roller Adjustment

How to adjust the mower deck cutting height and anti-scalp rollers.

Anti-Scalp Roller Adjustment Details

Specific procedures and torque values for anti-scalp roller adjustment.

Hydro Drive Linkage & Safety Switch Adjustment

Adjusting speed control linkage and neutral safety switch.

Neutral Control Linkage Adjustment

How to adjust neutral control linkages for proper drive wheel operation.

Hydro Control & Drive Lever Linkage Adjustment

Adjusting hydro control linkages and drive lever linkages for smooth operation.

Tracking Adjustment

How to adjust the quick track knob for straight mower tracking.

Pump Spring Tension & Throttle Control

Setting hydro pump spring tension and adjusting throttle control tension.

Clutch & Park Brake Adjustment

Covers adjustment procedures for the electric clutch and park brake.

Lubrication

Lubrication Chart and Schedule

Details lubrication points, intervals, and initial pump requirements.

Lubricating Caster Wheel Hubs

Step-by-step guide for lubricating caster wheel hubs and bearings.

Waste Disposal

Motor Oil Disposal

Guidelines for the proper disposal of used motor oil.

Battery Disposal

Information and regulations regarding the proper disposal of batteries.

Trouble Shooting

Mower Tracking and Cut Issues

Diagnosing and fixing mower tracking problems and uneven cutting.

Engine Will Not Start

Common causes and checks for an engine that fails to start.

Engine Starting Troubleshooting Details

Lists common causes for engine starting problems and troubleshooting steps.

Hydraulic Schematic

System Diagram

A visual representation of the mower's hydraulic system components and flow.

Wiring Diagram

Electrical System Schematic

Diagram illustrating the mower's electrical connections and components.

Warranty Information

Warranty Coverage, Owner Responsibilities & Conditions

Details warranty coverage, owner responsibilities, and general terms.

Obtaining Warranty Service

Instructions on how to contact dealers and get warranty service.

Emission Control Warranty

Emission Warranty Overview and Responsibilities

Explains standards, coverage, owner duties, and defect rules for emission control.

Emission Warranty Parts List

Lists the specific parts covered under the evaporative emission control warranty.

Riding Accessories

Available Riding Accessories

Lists optional accessories designed for Exmark riding equipment.

Walk Behind Accessories

Available Walk Behind Accessories

Lists optional accessories designed for Exmark walk-behind mowers.