Exmark TURF TRACER S-SERIES User Manual

TURFTRACER®
S-SERIES
ForSerialNos.
312,000,000&Higher
PartNo.4500-955Rev.A

Exmark TURF TRACER S-SERIES Specifications

General

Brand	Exmark
Model	TURF TRACER S-SERIES
Category	Lawn Mower
Language	English

Summary

Introduction

Getting Started Safely

Emphasizes the importance of reading the manual and understanding controls before operating the mower.

Safety

Safety Alert Symbol and Definitions

Explains the meaning and usage of the safety alert symbol and associated warning words (Danger, Warning, Caution).

Safe Operating Practices

Outlines essential practices for safe operation, including training, preparation, and proper clothing.

Preparation for Operation

Details necessary preparations before operating the mower, such as terrain evaluation and appropriate attire.

Slope Operation Safety

Provides critical safety instructions for operating the mower on slopes, including maximum angle and caution.

Maintenance and Storage Safety

Covers crucial safety precautions during maintenance, adjustments, and storage of the machine.

Safety and Instructional Decals

Details the importance and maintenance of safety signs and instructional labels on the machine.

Specifications

Model, Systems, and Controls

Lists model numbers, details systems (engine, fuel, electrical, safety), and explains operator controls.

Transmission and Drive Systems

Describes the twin hydrostatic drive, pumps, motors, oil, and wheel drive system specifications.

Tires, Wheels, and Dimensions

Provides specifications for tires, wheels, overall dimensions, and deck sizes.

Cutting Deck Specifications

Details cutting width, blade size, deck drive, mounting, depth, and height adjustment.

Product Overview

Torque Requirements

Lists bolt locations and their corresponding torque specifications for assembly and maintenance.

Operation

Core Controls Overview

Explains the function of OPC levers, drive levers, neutral lock latches, choke, throttle, and speed control.

Park Brake, Ignition, and Fuel Controls

Details park brake operation, ignition switch functions, and fuel shut-off valve usage.

Drive Release, Tracking, and PTO Engagement

Covers drive wheel release, tracking adjustment knob, and PTO engagement procedures.

Cold Start Kit

Explains the purpose and use of the cold start kit for easier engine starting.

Pre-Start Checks and Engine Starting

Covers pre-start fuel checks, control familiarization, and engine starting procedures.

PTO Engagement and Stopping Engine

Details procedures for engaging/disengaging the PTO and safely stopping the engine.

Driving the Machine Basics

Explains the interaction between drive levers and neutral lock latches for machine movement.

Driving Forward and Reverse

Step-by-step instructions for operating the mower in forward and reverse directions.

Adjusting Cutting Height

Guides on how to adjust the mower deck's cutting height for desired grass length.

Adjusting Anti-Scalp Rollers

Explains how to adjust anti-scalp rollers based on the selected cutting height.

Transporting the Mower

Provides safety guidelines and procedures for transporting the mower on a trailer.

Maintenance

Recommended Maintenance Schedule

Lists maintenance tasks with their recommended service intervals for optimal performance.

Periodic Maintenance: Oil & Battery Checks

Details procedures for checking engine oil level and battery charge on electric start units.

Jump Starting Procedure

Provides step-by-step instructions for safely jump-starting the mower's battery.

Checking and Replacing Mower Blades

Guides on inspecting, sharpening, or replacing mower blades for optimal cutting performance.

Discharge Deflector Replacement

Details the process for removing and installing a new discharge deflector.

Safety Interlock System Checks

Outlines daily checks for the safety interlock system's proper functionality.

Hardware, Air Cleaner, and Engine Oil

Covers checking loose hardware, servicing air cleaner elements, and changing engine oil.

Hydraulic Oil, Tire Pressure, and Belt Checks

Details checking hydraulic oil level, tire pressures, and belt conditions.

Lubrication Requirements

Specifies lubrication points and intervals using NGLI grade #2 grease.

Spark Plug, Fuel Filter, and Hydraulic Filter Maintenance

Covers maintenance for spark plugs, fuel filters, and hydraulic system filters.

Hydraulic System Air Purge & Filter Replacement

Procedures for purging air from the hydraulic system and replacing hydraulic filters.

Wheel Hub Torque Specification

Specifies the correct torque value for wheel hub slotted nuts.

PTO Belt Tension and Thread Adhesives

Details PTO belt tension inspection and usage of thread locking adhesives.

Grease and Anti-Seize Applications

Lists locations for applying Mobil HTS Grease, copper-based anti-seize, and dielectric grease.

PTO Safety Switch and Engine Cleaning

Covers PTO safety switch adjustment and cleaning the engine and exhaust system area.

Cooling Fins and Debris Removal

Instructions for cleaning cooling fins, removing general debris, and under-deck grass build-up.

Grass Build-Up and Waste Disposal

Covers cleaning under the deck and proper disposal of motor oil and batteries.

Troubleshooting

Engine Start and Running Problems

Addresses issues like starter not cranking, hard starting, and engine losing power.

Performance and Component Issues

Troubleshoots engine overheating, steering, drive, cutting height, vibration, and blade rotation.

Schematics

Electrical Diagrams

Provides wiring diagrams for both manual and electric start systems.

Hydraulic System Diagram

Illustrates the layout of the mower's hydraulic system components.

Exmark Commercial Turf Equipment 2 Year Limited Warranty

Warranty Terms, Coverage, and Service

Details warranty coverage, exceptions, owner responsibilities, and how to obtain service.