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Exmark TURF TRACER S-SERIES - User Manual

Exmark TURF TRACER S-SERIES
48 pages
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TURFTRACER®
S-SERIES
ForSerialNos.
312,000,000&Higher
PartNo.4500-955Rev.A

Table of Contents

Questions and Answers

  • D
    Danielle ChapmanAug 18, 2025
    How to fix a starter that won't crank on my Exmark TURF TRACER S?
    • R
      Ryan FordAug 18, 2025
      If your Exmark Lawn Mower's starter isn't cranking (for electric start units), begin by disengaging the PTO. Ensure the speed control lever is in the neutral lock position and that the OPC levers are depressed. A low battery charge could also be the culprit, so charge the battery. Check all electrical connections for corrosion, looseness, or faults; clean the terminals and reconnect them with dielectric grease. Also, inspect the fuse and replace it if blown. If the problem persists, the relay or switch might be defective, requiring you to contact an Authorized Service Dealer.
  • C
    Carol WrightAug 21, 2025
    Why does my Exmark TURF TRACER S engine lose power?
    • M
      Mark ParkAug 21, 2025
      If your Exmark Lawn Mower engine loses power, it could be due to several reasons. First, reduce the ground speed if the engine load is excessive. Check the air cleaner and clean or replace it if it's dirty. Ensure the oil level in the crankcase is adequate by adding oil if it's low. Clear any obstructions from the cooling fins and air passages of the engine. Also, verify that the vent hole in the fuel cap isn't plugged; clean or replace the cap if needed. Lastly, check the fuel filter for dirt and replace it if necessary. If the issue continues, it may be due to dirt, water, or stale fuel in the fuel system, in which case you should contact an Authorized Service Dealer.
  • L
    lindseycooleyAug 25, 2025
    Why is my Exmark Lawn Mower engine overheating?
    • J
      Jared WilliamsAug 25, 2025
      If your Exmark Lawn Mower is overheating, consider these possible causes: The engine load might be excessive, so reduce the ground speed. Check the oil level in the crankcase and add oil if it's low. Ensure that the cooling fins and air passages for the engine are free from obstructions; remove any debris you find.
  • A
    aaron72Aug 28, 2025
    Why does my Exmark Lawn Mower pull left or right?
    • M
      Michael BrockAug 28, 2025
      If your Exmark Lawn Mower is pulling to the left or right, it could be due to a tracking issue or incorrect tire pressure. Adjust the tracking by turning the knob on the right hydro control linkage in the direction the mower needs to be adjusted. Make adjustments in 1/4 turn increments until the mower tracks correctly. Also, ensure the tire pressure in the drive tires is properly adjusted.
  • S
    Stacey BraunAug 31, 2025
    What to do if my Exmark TURF TRACER S Lawn Mower has abnormal vibration?
    • C
      Corey JonesAug 31, 2025
      If your Exmark Lawn Mower is vibrating abnormally, several issues could be the cause. Start by inspecting the cutting blades; replace them if they are bent or unbalanced. Ensure the blade mounting bolt is tightened securely. Check and tighten the engine mounting bolts as well. Also, verify that the engine pulley, idler pulley, or blade pulley are not loose and tighten them if necessary. If the engine pulley or blade spindle is damaged or bent, or if the belt is damaged, contact an Authorized Service Dealer, or install a new belt.
  • M
    Morgan BrownSep 4, 2025
    How to fix an uneven cutting height on my Exmark TURF TRACER S Lawn Mower?
    • C
      christopher17Sep 4, 2025
      If the cutting height of your Exmark Lawn Mower is uneven, there are several potential causes. Start by sharpening the blades. If a cutting blade is bent, install a new one. Ensure the mower deck is level from side-to-side and front-to-rear. Clean the underside of the mower deck. Check and adjust the tire pressure in the drive tires. If the blade spindle is bent, or the tips of adjacent blades are at an uneven cutting height, contact an Authorized Service Dealer, or replace blades, spindles and (or) check for damage to mower deck.
  • J
    Jessica FernandezSep 7, 2025
    What to do if the blades don't rotate on my Exmark TURF TRACER S Lawn Mower?
    • J
      James LoveSep 7, 2025
      If the blades on your Exmark Lawn Mower are not rotating, it could be due to a few reasons. Check the belt tension if the drive belt is worn, loose, or broken. Inspect the drive belt for damage and replace if necessary. Ensure the drive belt is properly installed and check the adjusting shafts and belt guides for correct positioning. If the deck belt is worn, loose, or broken, install a new one. Also, make sure the deck belt is properly installed and check the idler pulley, idler arm, and spring for correct position and function. Replace the spring if the idler spring is broken or missing. If the PTO clutch does not engage, contact an Authorized Service Dealer.
  • S
    schneiderchristianSep 12, 2025
    What to do if my Exmark TURF TRACER S does not drive?
    • J
      Jessica MillsSep 12, 2025
      If your Exmark Lawn Mower does not drive, there are a couple of things to check. First, make sure the bypass valve is closed tightly. If it's not, tighten it. Also, inspect the drive or pump belt for wear, looseness, or breakage. If the belt is worn or broken, change it. If the drive or pump belt is off a pulley, change the belt.
  • K
    kellywestNov 13, 2025
    Why won't my Exmark TURF TRACER S Lawn Mower engine start?
    • T
      Timothy SnowNov 14, 2025
      If your Exmark Lawn Mower's engine won't start, starts with difficulty, or fails to keep running, there are several potential causes. Start by ensuring the fuel tank is full and the fuel shutoff valve is open. For a cold engine, make sure the choke is in the “ON” position, and for a warm engine, ensure it's in the “OFF” position. The throttle control should be midway between the “SLOW” and “FAST” positions. Other possible causes include a dirty fuel filter (replace it), a dirty air cleaner (clean or replace the element), corroded or loose electrical connections (check and clean them), a faulty spark plug (clean, adjust, or replace it), or a disconnected spark plug wire (check the connection). If these steps don't resolve the issue, it might be due to dirt, water, or stale fuel in the fuel ...

Summary

Introduction

Getting Started Safely

Emphasizes the importance of reading the manual and understanding controls before operating the mower.

Safety

Safety Alert Symbol and Definitions

Explains the meaning and usage of the safety alert symbol and associated warning words (Danger, Warning, Caution).

Safe Operating Practices

Outlines essential practices for safe operation, including training, preparation, and proper clothing.

Preparation for Operation

Details necessary preparations before operating the mower, such as terrain evaluation and appropriate attire.

Slope Operation Safety

Provides critical safety instructions for operating the mower on slopes, including maximum angle and caution.

Maintenance and Storage Safety

Covers crucial safety precautions during maintenance, adjustments, and storage of the machine.

Safety and Instructional Decals

Details the importance and maintenance of safety signs and instructional labels on the machine.

Specifications

Model, Systems, and Controls

Lists model numbers, details systems (engine, fuel, electrical, safety), and explains operator controls.

Transmission and Drive Systems

Describes the twin hydrostatic drive, pumps, motors, oil, and wheel drive system specifications.

Tires, Wheels, and Dimensions

Provides specifications for tires, wheels, overall dimensions, and deck sizes.

Cutting Deck Specifications

Details cutting width, blade size, deck drive, mounting, depth, and height adjustment.

Product Overview

Torque Requirements

Lists bolt locations and their corresponding torque specifications for assembly and maintenance.

Operation

Core Controls Overview

Explains the function of OPC levers, drive levers, neutral lock latches, choke, throttle, and speed control.

Park Brake, Ignition, and Fuel Controls

Details park brake operation, ignition switch functions, and fuel shut-off valve usage.

Drive Release, Tracking, and PTO Engagement

Covers drive wheel release, tracking adjustment knob, and PTO engagement procedures.

Cold Start Kit

Explains the purpose and use of the cold start kit for easier engine starting.

Pre-Start Checks and Engine Starting

Covers pre-start fuel checks, control familiarization, and engine starting procedures.

PTO Engagement and Stopping Engine

Details procedures for engaging/disengaging the PTO and safely stopping the engine.

Driving the Machine Basics

Explains the interaction between drive levers and neutral lock latches for machine movement.

Driving Forward and Reverse

Step-by-step instructions for operating the mower in forward and reverse directions.

Adjusting Cutting Height

Guides on how to adjust the mower deck's cutting height for desired grass length.

Adjusting Anti-Scalp Rollers

Explains how to adjust anti-scalp rollers based on the selected cutting height.

Transporting the Mower

Provides safety guidelines and procedures for transporting the mower on a trailer.

Maintenance

Recommended Maintenance Schedule

Lists maintenance tasks with their recommended service intervals for optimal performance.

Periodic Maintenance: Oil & Battery Checks

Details procedures for checking engine oil level and battery charge on electric start units.

Jump Starting Procedure

Provides step-by-step instructions for safely jump-starting the mower's battery.

Checking and Replacing Mower Blades

Guides on inspecting, sharpening, or replacing mower blades for optimal cutting performance.

Discharge Deflector Replacement

Details the process for removing and installing a new discharge deflector.

Safety Interlock System Checks

Outlines daily checks for the safety interlock system's proper functionality.

Hardware, Air Cleaner, and Engine Oil

Covers checking loose hardware, servicing air cleaner elements, and changing engine oil.

Hydraulic Oil, Tire Pressure, and Belt Checks

Details checking hydraulic oil level, tire pressures, and belt conditions.

Lubrication Requirements

Specifies lubrication points and intervals using NGLI grade #2 grease.

Spark Plug, Fuel Filter, and Hydraulic Filter Maintenance

Covers maintenance for spark plugs, fuel filters, and hydraulic system filters.

Hydraulic System Air Purge & Filter Replacement

Procedures for purging air from the hydraulic system and replacing hydraulic filters.

Wheel Hub Torque Specification

Specifies the correct torque value for wheel hub slotted nuts.

PTO Belt Tension and Thread Adhesives

Details PTO belt tension inspection and usage of thread locking adhesives.

Grease and Anti-Seize Applications

Lists locations for applying Mobil HTS Grease, copper-based anti-seize, and dielectric grease.

PTO Safety Switch and Engine Cleaning

Covers PTO safety switch adjustment and cleaning the engine and exhaust system area.

Cooling Fins and Debris Removal

Instructions for cleaning cooling fins, removing general debris, and under-deck grass build-up.

Grass Build-Up and Waste Disposal

Covers cleaning under the deck and proper disposal of motor oil and batteries.

Troubleshooting

Engine Start and Running Problems

Addresses issues like starter not cranking, hard starting, and engine losing power.

Performance and Component Issues

Troubleshoots engine overheating, steering, drive, cutting height, vibration, and blade rotation.

Schematics

Electrical Diagrams

Provides wiring diagrams for both manual and electric start systems.

Hydraulic System Diagram

Illustrates the layout of the mower's hydraulic system components.

Exmark Commercial Turf Equipment 2 Year Limited Warranty

Warranty Terms, Coverage, and Service

Details warranty coverage, exceptions, owner responsibilities, and how to obtain service.

Exmark TURF TRACER S-SERIES Specifications

General IconGeneral
BrandExmark
ModelTURF TRACER S-SERIES
CategoryLawn Mower
LanguageEnglish

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