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Falcon 1990 User Manual

Falcon 1990
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*4270101871*
4270101871
Concealed Vertical Rod Panic Device
1990
Installation Instructions
Index
Before Installation....................................
Installation ...............................................
Series 1990 Parts List .............................
Head Jamb and Threshold Preparation ..
Aluminum Door Preparation ....................
Hollow Metal Door Preparation ...............
2
2
5
6
7
8
1990 1991 1992 1993
with pull
with pull
and cylinder
with cylinder
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Falcon 1990 Specifications

General IconGeneral
BrandFalcon
Model1990
CategoryAutomobile Accessories
LanguageEnglish

Summary

Before Installation

Check Series 1990 Parts List

Verify all components are available before starting the installation process.

Prepare Door, Threshold, and Head Jamb

Ensure proper preparation of the door, threshold, and head jamb as per specific door types.

INSTALLATION

Install Rod Assemblies

Install the top and bottom rod assemblies into the door, securing them with appropriate hardware.

Install Cylinder

Mount the cylinder into the door, ensuring the tailpiece is correctly cut and positioned.

Install Pinion Cam and Traveler

Install the pinion cam and traveler onto the door, applying lubricant for smooth operation.

Install Retractor

Mount the retractor over the pinion cam, selecting the correct orientation for holdback or night latch function.

Install Top Strike

Install the top strike, using shims for precise adjustment of the strike pin projection.

Install Housing Mounting Studs, Housings, and Crossbar

Attach mounting studs, housings, and the crossbar to the door stile using set screws and Taptite screws.

Series 1990 Parts List Reference

Detailed list of all components for the Series 1990 panic device, including quantities and descriptions.

Head Jamb and Threshold Preparation

Upper Strike Head Jamb Preparation

Details for preparing the upper strike area of the head jamb.

Threshold Preparation for Latches

Instructions for creating strike openings in the threshold for rod latch and hex bolt latches.

Aluminum Door Preparation

Aluminum Door Lock Stile Preparation

Specific drilling and preparation steps for the lock stile of aluminum doors.

Aluminum Door Hinge Stile Preparation

Specific drilling and preparation steps for the hinge stile of aluminum doors.

Hollow Metal Door Preparation

Hollow Metal Door Lock Stile Preparation

Specific drilling and preparation steps for the lock stile of hollow metal doors.

Hollow Metal Door Hinge Stile Preparation

Specific drilling and preparation steps for the hinge stile of hollow metal doors.

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