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FCI ST51 User Manual

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Pre-Installation
The ST51 can be specified with integral or remote electronics. The flow element has a serial number etched into the side of the
extension pipe as shown on figure A. The transmitter circuit card has a serial number noted on the board as shown in figure B. The
flow sensor and transmitter circuit have been calibrated as a matched set and should be paired together in service unless otherwise
approved by a factory technician.
Flow Direction Alignment
All sensor elements have a flow arrow indicator marked on the element assembly at the reference flat. These flow elements have
been calibrated in a particular direction and are designed to be used in service with the flow arrow facing in the same direction as
flow in the pipe stream. See Appendix C for orientation and factory calibration details.
ST51 MASS FLOW METER
Installation and Operation Guide
Recommended Straight Run
To optimize flow meter system performance, FCI recommends installation with a minimum of 20 pipe diameters upstream straight run
and 10 pipe diameters of downstream straight run. Where straight run limitations significantly reduce the available pipe diameters, FCI
utilizes Vortab flow conditioners to produce a transferable flow profile from the calibration installation to actual field installations.
FCI’s proprietary AVAL software is available to make flow meter installation evaluations where straight run limitations are considered.
See Fig C for recommended installation.
FCI Flow Meters may be installed with less than the recommended straight run, but may have performance limitations. FCI offers
Vortab flow conditioners for use in applications that have significant straight run limitations. FCI uses the AVAL application model-
ing software to predict meter performance in each installation. AVAL outputs are available to review prior to order placement and
will indicate performance expectations both with and without Vortab Flow Conditioning.
Figure C
Figure A
Figure B
Flow Direction
Serial Number
FLOW
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FCI ST51 Specifications

General IconGeneral
ManufacturerFluid Components International (FCI)
TypeThermal Mass Flow Meter
Repeatability±0.5% of reading
EnclosureNEMA 4X (IP66)
Insertion TypeInsertion
Response Time1 second
ApplicationAir, Compressed Air, Nitrogen, Natural Gas, Biogas, Mixed Gases
MediaGases
Temperature Range-40°C to 260°C (-40°F to 500°F)
Pressure RangeUp to 500 psig (34 bar)
Accuracy±1% of reading
Flow Range0.076 to 122 NMPS (0.25 to 400 SFPS)
Output4-20 mA, HART
ApprovalsATEX, IECEx
Measurement Range0.076 to 122 NMPS (0.25 to 400 SFPS)
Operating Temperature-40 to 85°C (-40 to 185°F)
Operating Humidity0 to 95% RH (non-condensing)
DimensionsVaries depending on probe length and enclosure type. Consult datasheet.
WeightVaries depending on probe length and enclosure type. Consult datasheet.

Summary

Pre-Installation

Flow Direction Alignment

Describes sensor element flow arrow indicator and orientation.

Recommended Straight Run

Installation Diagram

Illustrates recommended straight run condition for flow meter installation.

Instrument Specifications

Compatibility and Performance

Details media, pipe size, flow range, accuracy, repeatability, temp compensation, turndown.

Approvals and Warranty

Lists agency approvals and warranty period.

Flow Element Specifications

Installation, Materials, and Connections

Covers insertion installation, materials, and process connections.

Operating Limits

Specifies maximum operating pressure and temperature limits.

Flow Transmitter Specifications

Enclosure, Temperature, and Power

Enclosure type, operating temp, input power details.

Outputs and Display

Details analog/pulse outputs, digital display, and mounting.

Flow Element Installation

Insertion Depth Guidance

Provides guidance on setting the insertion depth of the flow element.

Flow Element Installation Details

Installation Diagram

Illustrates flow element installation and adjustment details.

Probe Tip Placement Note

Emphasizes probe tip placement for proper performance.

Instrument Wiring and ESD

ESD Precautions

Outlines electrostatic discharge precautions for handling the instrument.

Power and Safety

Input Power Warning

Warns about qualified personnel for wiring and safety practices.

Hazardous Area Safety

Refers to safety instructions for hazardous areas.

Analog Output Configuration

4-20mA Output Details

Details the 4-20mA analog output configuration.

Pulse Output Features

Pulse Output Modes

Explains sink and source modes for pulse output.

Power Connections

VDC and VAC Power

Details VDC and VAC power connection and output.

Power Dissipation

Version Power Dissipation

Lists power dissipation for AC and DC versions.

Setup Interface Operations

Interface Modes and Indicators

Explains RS232/IR interface modes and display indicators.

Startup and Commissioning

Commissioning Commands

Lists typical FC88 commands for startup and commissioning.

Flow Unit Configuration

Flow Unit Modification Example

Provides an example of setting flow units and pipe size.

RS232/FC88 Interface

Menu Control and Tables

Explains menu control and lists command/setup tables.

Output Configuration Setup ("V" Menu)

Example Command V Usage

Provides an example of using the 'V' command for output configuration.

PDA IR Communication Interface

Interface Procedure

Outlines the steps for using the PDA IR interface.

Maintenance Guidelines

Calibration and Electrical Checks

Recommends calibration, electrical connection, and wiring inspections.

Enclosure and Element Checks

Advises checking enclosure seals and flow element connections.

Flow Element Assembly Inspection

Describes periodic inspection of the flow element assembly.

Troubleshooting Guide

Verification and Installation Checks

Covers application verification, serial numbers, and installation checks.

Problem Diagnosis and Condition Verification

Addresses moisture, design requirements, and condition verification.

Standard vs. Actual Conditions

Guides on comparing displayed readings with other instruments.

Calibration Parameter Verification

Diagnostic Test Sequence

Lists diagnostic test sequences for display parameters.

Hardware Verification Procedures

Equipment and Fuse Check

Lists required equipment and details fuse check.

Cable Seating Check

Describes verifying interconnecting cable seating.

Sensor Element Verification

Continuity and Resistance Check

Instructs on verifying sensor element continuity and resistance.

Transmitter Calibration Check

Calibration Procedure and Equipment

Outlines calibration steps and required equipment.

Appendix A: Approval Information

EC Declarations and Directives

Covers EC conformity, ATEX, EMC, and Pressure Equipment directives.

Hazardous Area Safety Instructions

Temperature Classifications

Relates ambient/process temp to temp classes.

Multilingual Safety Instructions

Provides safety instructions in multiple languages.

Safety Instructions (Multilingual)

English, Greek, Finnish Instructions

English, Greek, and Finnish safety instructions.

Safety Instructions (French, Italian, Dutch)

Italian and Dutch Instructions

Italian and Dutch safety instructions.

Safety Instructions (Portuguese, Spanish, Swedish)

Spanish and Swedish Instructions

Spanish and Swedish safety instructions.

Appendix B: Command Lists

Single Letter and CLI Commands

Lists single letter and CLI commands for ST51.

CLI Commands (Continued)

Command Line Interface Usage

Interface Usage Examples

Provides examples of command line interface usage.

Appendix C: Drawings

Horizontal and Vertical Mountings

Illustrates horizontal and vertical mounting configurations.

Outline and Installation Drawing

Outline and Installation Drawing

Wiring Diagram: Integral AC Power

Wiring Diagram: Integral DC Power

Wiring Diagram: Remote AC Power

Wiring Diagram: Remote DC Power

Appendix D: Customer Service

Contact Methods

Details contact methods like mail, phone, fax, and email.

Support Information

Provides international support and after-hours contact details.

Point of Contact

Identifies how to find local sales/service offices.

Warranty and Repair Policies

Warranty Repairs and Returns

Outlines terms for warranty repairs and returns.

Field Service

Covers procedures and billing for field service.

Return Authorization Process

Fax Cover Sheet and Packing

Form for requesting RA and procedures for packing.

Return Authorization Request Form

Customer, Product, and Reason Info

Sections for customer, product, and reason details.

Decontamination Statement

Statement regarding decontamination of returned items.

Instrument Warranty Details

Mounting Configuration Drawings

Horizontal and Vertical Mountings

Illustrates horizontal and vertical mounting configurations.

ST51 Mass Flow Meter Overview

Key Product Features

Lists key features of the ST51 Mass Flow Meter.

ST51 Specifications Summary

Instrument, Element, Transmitter Specs

Details instrument, element, and transmitter specifications.

ST51 Order Information

Ordering Codes and Instructions

Instructions and codes for ordering the ST51.

Block 1-6 Codes

Codes for base unit, installation, connections, gas, and calibration.

Order Information Codes (Continued)

Block 7-8 Codes and Accessories

Codes for transmitter options, cable length, and accessories.

ST51 Calibration Data

Calibration Certificate

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