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Festo MPS PA Station - User Manual

Festo MPS PA Station
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Festo Didactic
696690 en
09/2019
8079866
Bottling Learning System
MPS
PA
Station
s
Operating instructions

Table of Contents

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Summary

General Requirements for Operating Devices

Pictograms

Intended Use

For Your Safety

Important Information

Essential safety knowledge for operating Festo Didactic components and systems.

Safety Obligations

Responsibilities of operating company and trainees for safe system use.

Handling Dangers

Hazards associated with handling components and systems, including warnings.

Work and Safety Instructions

General Remarks

General safety guidelines for trainees, electrical devices, and PPE when working with circuits.

Mechanical System Safety

Safety instructions for mechanical systems, including component mounting and limit switches.

Electrical System Safety

Crucial safety measures for electrical systems, preventing shock and damage.

Pneumatic System Safety

Safety guidelines for pneumatic systems, including depressurizing and tubing handling.

Process Technology Safety

Safety guidelines for handling liquids, temperatures, and pressures in process technology applications.

Technical Data

General Data

Specifications for operating pressure, voltage, I/O, connections, and physical dimensions of the station.

Pin Allocation Table

Detailed mapping of I/O signals to terminals and wire colors for digital and analog connections.

Transport;Unpacking;Scope of Delivery

Transport and Unpacking

Procedures for safe transport, handling, and unpacking of the MPS PA station to prevent damage.

Scope of Delivery

Instructions for verifying delivered items against the delivery note and reporting discrepancies.

Setup

The Bottling Learning System

Introduction to the Bottling Learning System, its components, and learning objectives.

Bottling Station Overview

Description of the Bottling Station, its control functions, and the feedback loop.

Level Monitoring

Technical solutions for monitoring liquid levels using capacitive, float, and ultrasonic sensors.

Electrical Connection Technology

Details on the connection board, mounting frames, and 19" frame for system integration.

PLC EduTrainer, Control Console & Interfaces

Setup and connection of the PLC EduTrainer, control console, and interfaces for system operation.

Operation

Individual Station Operation

Guide for operating the Bottling Station as a standalone unit, including filling and batch/continuous modes.

Downstream Station Operation

Instructions for integrating the Bottling Station as part of a larger MPS system.

Sequence Description

Bottling Process Sequence

Step-by-step description of the bottling process, from liquid transfer to bottle filling.

Startup Prerequisites

Conditions that must be met before starting the bottling station, for individual or downstream use.

Automatic Mode: Batch Bottling

Detailed steps for operating the station in automatic batch mode, selecting recipes and quantities.

Automatic Mode: Continuous Bottling

Procedure for continuous bottling operation, focusing on maintaining a constant level in the dosing tank.

Commissioning

Workstation Setup

Requirements and preparation steps for setting up the MPS PA station for commissioning.

Filling, Emptying, and Supplies

Procedures for filling the station with liquid, emptying it, and connecting power and air supplies.

PLC and Control Console Setup

Detailed steps for connecting the PLC, control console, and establishing communication for operation.

Actuation with EasyPort

Instructions for connecting and actuating the station using the EasyPort interface.

Sensor Adjustment

Procedures for adjusting capacitive, float, and ultrasonic sensors for accurate level detection.

Maintenance and Troubleshooting

Maintenance

Guidelines for routine cleaning and maintenance of system components to ensure longevity.

Piping and Tank Errors

Identification and resolution of errors related to leaks, valves, and fluctuating levels in piping and tanks.

Pneumatic System Errors

Troubleshooting common pneumatic issues like lack of air supply or pinched tubing affecting the separator.

Electrical Errors

Diagnosing and resolving electrical faults, including power supply issues and switching malfunctions.

Mechanical Faults

Identifying and rectifying mechanical issues, such as sensor signal display problems due to improper mounting.

Parameterization Errors

Troubleshooting issues arising from incorrect parameter settings for pumps, motors, and sensors.

Further Information and Updates

Disposal

Summary

General Requirements for Operating Devices

Pictograms

Intended Use

For Your Safety

Important Information

Essential safety knowledge for operating Festo Didactic components and systems.

Safety Obligations

Responsibilities of operating company and trainees for safe system use.

Handling Dangers

Hazards associated with handling components and systems, including warnings.

Work and Safety Instructions

General Remarks

General safety guidelines for trainees, electrical devices, and PPE when working with circuits.

Mechanical System Safety

Safety instructions for mechanical systems, including component mounting and limit switches.

Electrical System Safety

Crucial safety measures for electrical systems, preventing shock and damage.

Pneumatic System Safety

Safety guidelines for pneumatic systems, including depressurizing and tubing handling.

Process Technology Safety

Safety guidelines for handling liquids, temperatures, and pressures in process technology applications.

Technical Data

General Data

Specifications for operating pressure, voltage, I/O, connections, and physical dimensions of the station.

Pin Allocation Table

Detailed mapping of I/O signals to terminals and wire colors for digital and analog connections.

Transport;Unpacking;Scope of Delivery

Transport and Unpacking

Procedures for safe transport, handling, and unpacking of the MPS PA station to prevent damage.

Scope of Delivery

Instructions for verifying delivered items against the delivery note and reporting discrepancies.

Setup

The Bottling Learning System

Introduction to the Bottling Learning System, its components, and learning objectives.

Bottling Station Overview

Description of the Bottling Station, its control functions, and the feedback loop.

Level Monitoring

Technical solutions for monitoring liquid levels using capacitive, float, and ultrasonic sensors.

Electrical Connection Technology

Details on the connection board, mounting frames, and 19" frame for system integration.

PLC EduTrainer, Control Console & Interfaces

Setup and connection of the PLC EduTrainer, control console, and interfaces for system operation.

Operation

Individual Station Operation

Guide for operating the Bottling Station as a standalone unit, including filling and batch/continuous modes.

Downstream Station Operation

Instructions for integrating the Bottling Station as part of a larger MPS system.

Sequence Description

Bottling Process Sequence

Step-by-step description of the bottling process, from liquid transfer to bottle filling.

Startup Prerequisites

Conditions that must be met before starting the bottling station, for individual or downstream use.

Automatic Mode: Batch Bottling

Detailed steps for operating the station in automatic batch mode, selecting recipes and quantities.

Automatic Mode: Continuous Bottling

Procedure for continuous bottling operation, focusing on maintaining a constant level in the dosing tank.

Commissioning

Workstation Setup

Requirements and preparation steps for setting up the MPS PA station for commissioning.

Filling, Emptying, and Supplies

Procedures for filling the station with liquid, emptying it, and connecting power and air supplies.

PLC and Control Console Setup

Detailed steps for connecting the PLC, control console, and establishing communication for operation.

Actuation with EasyPort

Instructions for connecting and actuating the station using the EasyPort interface.

Sensor Adjustment

Procedures for adjusting capacitive, float, and ultrasonic sensors for accurate level detection.

Maintenance and Troubleshooting

Maintenance

Guidelines for routine cleaning and maintenance of system components to ensure longevity.

Piping and Tank Errors

Identification and resolution of errors related to leaks, valves, and fluctuating levels in piping and tanks.

Pneumatic System Errors

Troubleshooting common pneumatic issues like lack of air supply or pinched tubing affecting the separator.

Electrical Errors

Diagnosing and resolving electrical faults, including power supply issues and switching malfunctions.

Mechanical Faults

Identifying and rectifying mechanical issues, such as sensor signal display problems due to improper mounting.

Parameterization Errors

Troubleshooting issues arising from incorrect parameter settings for pumps, motors, and sensors.

Further Information and Updates

Disposal

Festo MPS PA Station Specifications

General IconGeneral
Product designationMPS PA Station
ManufacturerFesto
Power Supply24 V DC
Mounting positionAny
Design structureModular
ComponentsPneumatic cylinders, valves, sensors, and control units
Operating mediumCompressed air
CommunicationEthernet
DimensionsVaries depending on configuration
WeightVaries depending on configuration

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