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Festo MS6 Series - User Manual

Festo MS6 Series
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MS6(N)-SV-...-C
Soft start/quick exhaust valve
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Deutschland
+49 711 347-0
www.festo.com
Operating instructions
8163997
2022-06f
[8163999]
Translation of the original instructions
© 2022 all rights reserved to Festo SE & Co. KG
1
About this document
This document describes the use of the soft start/quick exhaust valve.
The document contains additional information for use of the product in safety-
related systems (safety handbook in accordance with IEC 61508).
1.1 Target group
The document is targeted towards individuals who mount and operate the
product. It is additionally targeted towards individuals who are entrusted with
the planning and application of the product in a safety-oriented system.
1.2 Applicable documents
Assembly instructions for cover MS6/9-SV-C-MK/MH as tamper protection
All available documents for the product
è
www.festo.com/sp.
1.3
Specified standards
Version
EN 60204-1:2016-10 EN ISO 13849-2:2012-10
EN ISO 4414:2010-11 EN ISO 14118:2018-02
EN ISO 13849-1:2015-12
Tab. 1:
Standards specified in the document
2 Safety
2.1
Safety instructions
Only use the product in its original condition without unauthorised modifica-
tions.
Only use the product if it is in perfect technical condition.
Observe the identifications on the product.
Take into account the ambient conditions at the location of use.
Before working on the product, switch off the power supply and secure it
against being switched on again.
Observe the tightening torques. Unless otherwise specified, the tolerance is
± 20%.
Only use compressed air as an operating medium in accordance with the speci-
fication
è
12 Technical data.
2.2 Intended use
The product is intended for mounting in machines or automation systems and is
only to be used as follows:
in an industrial environment
in its original condition, without unauthorised modifications
in safety-related systems only with cover MS6-SV-C-MK as tamper protection
in perfect technical condition
2.3
Foreseeable misuse
Foreseeable misuse includes:
outdoor operation
Bypassing of safety functions
use in reversible operation with reversal of supply air and exhaust air
use in "Low Demand Mode" according to EN 61511
vacuum operation
2.4 Training of qualified personnel
Work on the product may only be carried out by qualified personnel who can
evaluate the work and detect dangers. The qualified personnel have skills and
experience in dealing with electropneumatic (open-loop) control technology.
3 Additional information
Contact the regional Festo contact if you have technical problems
è
www.festo.com.
Accessories
è
www.festo.com/catalogue.
Designation Type
Silencer U-3/4-B
Cover as protection against tampering, to cover adjustment and control ele-
ments
MS6-SV-C-MK
Tab. 2: Accessories
4 Product overview
4.1
Product design
1
2
3
4
5
6
7
8
9
Fig. 1: Operating elements and
connections
1
Manual override at the pilot solenoid
valve
2
Pilot solenoid valve
3
Pneumatic port 1 (compressed air
input)
4
Pneumatic port 3 (exhaust)
5
Silencer
6
Adjusting screw for pressure switching
point
7
Main flow control valve for setting the
filling time
8
Internal manual override at the soft-
start/quick exhaust valve
9
Pneumatic port 2 (compressed air
outlet port)
4.2
Product variants
The following table lists selected product characteristics and codes that are
necessary for understanding the instruction manual. Complete type code
è
www.festo.com/catalogue.
Feature Code Description
Series MS Standard service unit
Size 6 Grid dimension 62 mm
Thread type Pipe thread ISO 228
N NPT
Function -SV Soft-start/quick exhaust valve
Port size -1/2 Thread G 1/2
-AGB Sub-base G 1/4
-AGC Sub-base G 3/8
-AGD Sub-base G 1/2
-AGE Sub-base G 3/4
-AQN Sub-base NPT 1/4
-AQP Sub-base NPT 3/8
-AQR Sub-base NPT 1/2
-AQS Sub-base NPT 3/4
Performance Level -C in accordance with EN ISO 13849-1
Supply voltage -10V24 24 V DC (plug pattern in accordance with EN 175301-803, type C),
10 bar
-10V24P
-10V24F
24 V DC (M12 in accordance with IEC 61076-2-101), 10 bar
-10V24C 24 V DC (plug pattern in accordance with EN 175301-803, type C),
10 bar, without manual override
-10V24D
-10V24E
24 V DC (M12 in accordance with IEC 61076-2-101), 10 bar,
without manual override
-V24 24 V DC (plug pattern in accordance with EN 175301-803, type C)
-V24P 24 V DC (M12 in accordance with IEC 61076-2-101 via plug socket
adapter)
-V110 110 V AC (plug pattern in accordance with EN 175301-803,
type C)
-V230 230 V AC (plug pattern in accordance with EN 175301-803,
type C)
Options -S Silencer
Cover for tamper
protection
-MK Cover for internal manual override at the soft-start/quick exhaust
valve, main flow control valve, adjusting screw for pressure
switching point and manual override at the pilot solenoid valve
Tab. 3:
Product variants (selection)
4.3
Function
The electro-pneumatic soft start/quick exhaust valve MS6(N)-SV-...-C permits safe
venting and building up of pressure in pneumatic piping systems and terminals in
industry.
Question and Answer IconNeed help?

Do you have a question about the Festo MS6 Series and is the answer not in the manual?

Summary

About this Document

Target Group and Scope

Identifies the intended audience and the document's focus on product use in safety systems.

Applicable and Related Documents

Lists essential referenced documents and where to find all product documentation.

Product Version and Standards

Specifies the standards and their versions relevant to the product's operation.

Safety Instructions and Intended Use

General Safety Precautions

Outlines critical safety measures for handling, environment, and operation of the product.

Intended and Foreseeable Misuse

Defines the product's proper application and lists potential hazardous misuses.

Personnel Training Requirements

Emphasizes the need for qualified personnel to perform installation, operation, and maintenance.

Product Overview and Variants

Product Design and Components

Illustrates the product's physical design, showing key elements and connections.

Available Product Variants

Lists selected product characteristics and their corresponding codes for understanding.

Core Product Functionality

Explains the primary function of the soft start/quick exhaust valve in pneumatic systems.

Functional Safety Information

Achievable Safety Rating

Details the product's suitability for safety-related systems up to category 1, PL c.

Defined Safety Functions

Explains the safety functions of exhausting and preventing unexpected start-up.

Operating Conditions and Limitations

Covers safe operation, ambient conditions, and usage time limits.

Key Safety Characteristics

Lists critical safety metrics like B10, diagnostic coverage, and fault tolerance.

Assembly and Preparation

Installation Requirements

Essential preparation steps, including ensuring clean supply lines and proper placement.

Assembly with Service Unit Components

Instructions for connecting the product with MS-series service unit components.

Installation and Commissioning

Pneumatic and Electrical Installation

Guidelines for connecting pneumatic ports and electrical wiring, with safety warnings.

System Pressurization Procedure

Steps for safely pressurizing the product and connected piping system.

Tamper Protection and Manual Override Reset

Covers using tamper protection covers and resetting internal manual overrides.

Operation, Maintenance, and Troubleshooting

Normal Operation Guidelines

Describes product behavior during voltage drops and after manual override actuation.

Maintenance and Cleaning Procedures

Instructions for routine maintenance, silencer checks, and cleaning the product.

Fault Clearance and Remedies

Provides a guide for identifying and resolving common malfunctions.

Dismounting Safety

Dismounting Procedures

Safety warning and steps for safely disconnecting all relevant connections before removal.

Technical Data and Performance

General Technical Specifications

Comprehensive details on materials, environmental conditions, and certifications.

Pressurization Flow Rate Characteristics

Graph illustrating how pressurization flow rate relates to the main flow control valve setting.

Pressure Switching Point Adjustment

Explanation on setting the pressure switching point using the adjusting screw.

Exhaust Time Data

Table showing exhaust times under different volumes and operating pressures.

Summary

About this Document

Target Group and Scope

Identifies the intended audience and the document's focus on product use in safety systems.

Applicable and Related Documents

Lists essential referenced documents and where to find all product documentation.

Product Version and Standards

Specifies the standards and their versions relevant to the product's operation.

Safety Instructions and Intended Use

General Safety Precautions

Outlines critical safety measures for handling, environment, and operation of the product.

Intended and Foreseeable Misuse

Defines the product's proper application and lists potential hazardous misuses.

Personnel Training Requirements

Emphasizes the need for qualified personnel to perform installation, operation, and maintenance.

Product Overview and Variants

Product Design and Components

Illustrates the product's physical design, showing key elements and connections.

Available Product Variants

Lists selected product characteristics and their corresponding codes for understanding.

Core Product Functionality

Explains the primary function of the soft start/quick exhaust valve in pneumatic systems.

Functional Safety Information

Achievable Safety Rating

Details the product's suitability for safety-related systems up to category 1, PL c.

Defined Safety Functions

Explains the safety functions of exhausting and preventing unexpected start-up.

Operating Conditions and Limitations

Covers safe operation, ambient conditions, and usage time limits.

Key Safety Characteristics

Lists critical safety metrics like B10, diagnostic coverage, and fault tolerance.

Assembly and Preparation

Installation Requirements

Essential preparation steps, including ensuring clean supply lines and proper placement.

Assembly with Service Unit Components

Instructions for connecting the product with MS-series service unit components.

Installation and Commissioning

Pneumatic and Electrical Installation

Guidelines for connecting pneumatic ports and electrical wiring, with safety warnings.

System Pressurization Procedure

Steps for safely pressurizing the product and connected piping system.

Tamper Protection and Manual Override Reset

Covers using tamper protection covers and resetting internal manual overrides.

Operation, Maintenance, and Troubleshooting

Normal Operation Guidelines

Describes product behavior during voltage drops and after manual override actuation.

Maintenance and Cleaning Procedures

Instructions for routine maintenance, silencer checks, and cleaning the product.

Fault Clearance and Remedies

Provides a guide for identifying and resolving common malfunctions.

Dismounting Safety

Dismounting Procedures

Safety warning and steps for safely disconnecting all relevant connections before removal.

Technical Data and Performance

General Technical Specifications

Comprehensive details on materials, environmental conditions, and certifications.

Pressurization Flow Rate Characteristics

Graph illustrating how pressurization flow rate relates to the main flow control valve setting.

Pressure Switching Point Adjustment

Explanation on setting the pressure switching point using the adjusting screw.

Exhaust Time Data

Table showing exhaust times under different volumes and operating pressures.

Overview

The Festo MS6(N)-SV-...-C is an electro-pneumatic soft start/quick exhaust valve designed for safe venting and pressure build-up in pneumatic piping systems and terminals within industrial environments. This device is intended for integration into machines or automation systems.

Function Description

The primary function of the MS6(N)-SV-...-C is to control the pressurization and depressurization of pneumatic systems. It allows for a slow, controlled build-up of outlet pressure (p2) to prevent sudden, potentially damaging, pressure surges. This "soft start" capability is achieved through a main flow control valve, which regulates the filling time. Once the outlet pressure reaches a pre-set switching point, the valve fully opens, applying the complete operating pressure (p1) to the output port.

Conversely, the device also provides a "quick exhaust" function. In the event of a voltage drop, such as when the power supply is switched off, the product automatically exhausts the downstream piping system. This rapid depressurization is a critical safety feature, preventing unexpected movement or operation of pneumatic components.

The valve's safety functions include exhausting the downstream piping system and terminals, and preventing unexpected start-up (pressurization). These functions are activated by switching off the power supply at the pilot solenoid valve. When the voltage at the pilot solenoid valve is off, the connection between ports 2 and 3 is enabled, representing the safe state where the system can be safely vented.

The pressure switching point, which determines when the valve fully opens during pressurization, is adjustable via a dedicated screw. Similarly, the filling time during the soft start can be set using the main flow control valve.

Usage Features

The MS6(N)-SV-...-C is designed for straightforward integration and operation. It can be mounted in-line or with accessories such as module connectors, connecting plates, and mounting brackets. When installing, it is crucial to observe the flow direction from port 1 (compressed air input) to port 2 (pneumatic port outlet), indicated by numbers on the housing. The device should be placed to allow sufficient space for removing and installing the silencer, which is screwed into pneumatic port 3 (exhaust).

For safety-related systems, the setting and control elements must be protected by a cover (MS6-SV-C-MK) to prevent tampering. When this cover is mounted, the manual overrides cannot be actuated. In non-safety-related systems, the use of the cover is optional.

The product can be actuated through a manual override at the pilot solenoid valve or an internal manual override at the soft-start/quick exhaust valve. If the internal manual override is activated without the tamper protection cover, a reset is required. This reset can be performed either by outputting an electrical signal to the pilot solenoid valve or by actuating the manual override at the pilot solenoid valve. For specific variants like the MS6(N)-SV-...-C-10V24E, the internal manual override can only be reset through an electric signal to the pilot control solenoid valve, as it lacks a manual override.

The device is designed to operate with compressed air according to ISO 8573-1:2010 [7:4:4] and inert gases. Lubricated operation is possible, and if used, lubrication must be maintained.

Maintenance Features

Regular maintenance is essential to ensure the continued safe and proper functioning of the MS6(N)-SV-...-C. A key maintenance task involves checking the silencer. A dirty silencer can extend the time required for exhausting the system, thereby restricting the safety function. Therefore, the silencer should be checked regularly and replaced if necessary.

For cleaning, the product should first have its energy sources (operating voltage and compressed air) switched off. The exterior of the product can then be cleaned with soap suds (max. +50 °C), petroleum ether, and other non-abrasive cleaning agents.

In the event of malfunctions or failures, repairs to the product are not permissible. The product should be replaced, and Festo should be informed about the failure. Defective products should be returned to Festo.

To ensure the safety function works properly, the product must be actuated at least once per month. This helps to prevent potential issues that could arise from prolonged inactivity.

Before any installation or maintenance work, it is critical to switch off the compressed air supply and secure it against being switched on again to prevent the risk of injury from compressed air. Similarly, for electrical connections, especially with extra-low voltages, only PELV circuits that guarantee reinforced isolation from the mains network should be used, observing relevant IEC standards. For higher voltages, electrical connections must only be established when the voltage is disconnected and by qualified personnel.

Festo MS6 Series Specifications

General IconGeneral
Port SizeG1/8, G1/4
MediumCompressed air
Medium Temperature-10°C to +60°C
Ambient Temperature-10°C to +60°C
Protection ClassIP65

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