Festo MPS System 203 Basic - User Manual

Festo Didactic
8064034 de/en
09/2016 R1.0
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8063818
MPS
®
System 203 Basic
MPS
®
200
Complete Systems
Kurzbeschreibung
Getting started

Summary

General prerequisites for operating the devices

Pictograms

Use for intended purpose

For your safety

Important information

Key information for safe and trouble-free operation of the MPS system.

Obligations of the operating company

Company responsibilities for ensuring safe work practices and trainee instruction.

Obligations of the trainees

Trainee responsibilities for understanding safety and work regulations.

Dangers associated with the modular production system

Potential hazards and risks associated with the MPS system during use.

Work and safety instructions

Electrical safety

Pneumatic safety

Technical data

General specifications

Overview of key technical parameters like pressure, voltage, current, and dimensions.

Terminal assignment tables, Distributing;Conveyor station with signal column at the control panel

Terminal assignment tables, Joining station

Terminal assignment tables, Joining station (XG1)

Digital terminal assignments for the Joining station (XG1).

Terminal assignment table, Joining station (XG2)

Terminal assignment table, Sorting station

Transport, unpacking, delivery

Transport

Procedures and safety measures for transporting MPS stations.

Unpacking

Instructions for safely unpacking and inspecting MPS stations.

Delivery

Checking delivered items against orders and reporting discrepancies.

Design

The MPS System 203 Basic

Top view illustration and description of the MPS System 203 Basic.

The Distributing;Conveyor station

Description and function of the Distributing/Conveyor station.

The Joining station

Description and function of the Joining station, including Pick&Place module.

The Sorting station

Description and function of the Sorting station, focusing on workpiece sorting.

Function

Sequence description

Start-up prerequisites

Conditions and workpieces needed before starting the system sequence.

Initial position

Details of the system's initial state before operation.

Resetting

Procedure for resetting the system to its initial operational state.

Starting the stations

Steps to initiate the sequence by starting individual stations.

Sequence

Detailed step-by-step description of the system's operational sequence.

Commissioning

Mechanical commissioning

Steps for mechanical setup, including stopper configuration.

Pneumatic commissioning

Procedure for connecting and pressurizing the system's pneumatic components.

Electrical commissioning

Steps for connecting power and wiring the system to the PLC.

Establishing 1-bit communication links

Guide to setting up communication connections between system stations.

Workstation

List of required hardware and software for commissioning the MPS station.

Mounting the profile plate and the control console

Instructions for mounting physical components like the profile plate and console.

Cable connections

Details on connecting PLC boards, power packs, PCs, and bus nodes.

Power supply

Information on the 24 V DC power supply and its connection.

Loading PLC programs

Guidance on how to load PLC programs for system control.

Starting the sequence

Step-by-step instructions to start the system's operational sequence.

Maintenance and care

Further information and updates

Festo MPS System 203 Basic Specifications

General

Manufacturer	Festo
Category	Industrial Equipment
Type	Modular Production System
Model	MPS System 203 Basic
Power Supply	24 V DC
Stations	3
Control	PLC (Programmable Logic Controller)
Actuators	Pneumatic
Sensors	Optical
Application	Training and Education in Automation