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Festo MPS 2000 - User Manual

Festo MPS 2000
174 pages
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© Festo Didactic GmbH & Co. • MPS 1
Handling Station
MPS 2000
Instructors Edition

Questions and Answers

  • J
    John RollinsAug 18, 2025
    What to do if there is no program execution in Festo Industrial Equipment?
    • D
      Danielle DavidAug 18, 2025
      To resolve the issue of no program execution, delete the program from the PLC, simulating a battery failure.
  • T
    Tiffany WellsAug 20, 2025
    Why the START-button may not be started on Festo MPS 2000 Industrial Equipment?
    • T
      Todd WoodAug 21, 2025
      The START-button may not be working due to a disconnection at the START-Button S1. Check the connection.
  • S
    Stephen Carson MDAug 23, 2025
    What to do if there is no power supply on the Festo MPS 2000's PLC?
    • C
      Cody McguireAug 23, 2025
      If there's no power supply on the PLC, remove the fuse F1 on the PLC- board.
  • S
    Sean WhiteAug 26, 2025
    What to do if the start-button has no function on Festo MPS 2000 Industrial Equipment?
    • J
      Joshua NguyenAug 26, 2025
      If the start-button has no function, isolate the wire at clamp 12 directly on the PLC PLC-board.
  • A
    Amanda JuarezAug 28, 2025
    What to do if the lifting cylinder cannot move down in Festo MPS 2000?
    • M
      Mary GainesAug 28, 2025
      If the lifting cylinder cannot move down, isolate the wire at clamp XMA2/3 from Q2 on the station.
  • J
    Judith RiveraAug 30, 2025
    What to do if the handling cannot move to the previous station in Festo MPS 2000?
    • M
      Michael LambertAug 30, 2025
      If the handling cannot move to the previous station, isolate the wire at clamp XMA2/0V from Q0 on the station.
  • O
    owensashleySep 1, 2025
    What to do if the Festo MPS 2000 station is not possible to reach the homing position?
    • G
      Gene MacdonaldSep 1, 2025
      If the station cannot reach the homing position, readjust the sensor 2B1 for lifting cylinder in up position.
  • D
    Dennis FoleySep 3, 2025
    What to do if the communication output to the following station is not working in Festo MPS 2000 Industrial Equipment?
    • V
      victoriajohnsonSep 4, 2025
      If the communication output to the following station is not working, isolate the wire at clamp 38 directly on the PLC PLC-board.
  • U
    uhansenSep 6, 2025
    What to do if the piston rod of the lifting cylinder cannot reach the back position after moving down a workpiece in Festo Industrial Equipment?
    • J
      julia87Sep 6, 2025
      If the piston rod of the lifting cylinder cannot reach the back position after moving down a workpiece, close the one way flow control valve of the lifting cylinder move back Pneumatic.
  • J
    Jamie JacksonSep 8, 2025
    What to do if the workpiece cannot be inserted to the following station correctly in Festo MPS 2000?
    • A
      Adam ShepardSep 8, 2025
      If the workpiece cannot be inserted to the following station correctly, readjust the sensor 1B2 for handling at the following station.

Summary

Introduction to Mechatronics and Project Overview

What is Mechatronics

Definition and structure of Mechatronics.

Project Overview

Overview of projects and their structure.

Commissioning Procedures

Components Identification

Identify sensors and actuators and their functions.

Cable Connections

Analyze and document cable connections in the system.

Input and Output Addresses

List and define PLC input/output addresses.

Adjustment of the Station

Check adjustment of sensors and mechanical components.

Download Project and Test

Download and test the complete FMS project.

Programming Modules and Functions

Hardware Configuration

Define PLC hardware using STEP 7 software.

Basics in Digital Technology - AND

Edit PLC program for AND function.

Basics in Digital Technology - OR

Edit PLC program for OR function.

Basics in Digital Technology - RS-Flip-Flop

Edit PLC program for RS-Flip-Flop.

Basics in Digital Technology - AND NOT

Edit PLC program for AND NOT function.

Basics in Digital Technology - IDENTITY

Edit PLC program for IDENTITY function.

Condition Call of a Program

Explain function renaming and conditional calls.

Condition Call of a Program Expanded

Expand project 2.7 with new structure and CPU modes.

On-Delay-Timer Function

Use Timer 1 for On-Delay-Timer function.

Off-Delay-Timer Function

Use Timer 2 for Off-Delay-Timer function.

Counter Down Function

Use Counter 1 for Counter Down function.

Programming of a Flashlight

Program a flashlight with 500ms on/off.

Programming of an Auto;Manu Sequence

Program an Auto/Manu sequence.

Move to Starting Position

Program movement to starting position.

Expanded Movement to Starting Position

Expand homing and start sequence.

Basics of I;O Communication

Define 1 Bit bidirectional communication networks.

Test the I;O Communication

Test I/O communication with a program.

Material-flow through the FMS

Program material flow through the FMS.

Trouble Shooting Techniques

Program Troubleshooting

Detect, locate, and eliminate programming errors.

Process Troubleshooting

Detect, limit, and eliminate operational errors.

Festo MPS 2000 Specifications

General IconGeneral
ManufacturerFesto
Power Supply24 V DC
ApplicationTraining and education in automation technology
Control SystemPLC-based control
ActuatorsPneumatic and electric actuators
SensorsProximity sensors, photoelectric sensors, pressure sensors
CommunicationProfibus, PROFINET, Ethernet
WeightVaries based on configuration
DimensionsVaries depending on configuration

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