Franzis PE01 - Crankshaft Assembly onto Upper Crankcase; Cylinder Barrel and Piston Installation; Crankcase Rear Section Attachment; Lower Crankcase Securing

ASSEMBLING THE ENGINE ASSEMBLING THE ENGINE
30 31
Step 31. Exhaust manifolds
Each exhaust manifold is made up from two
parts. Assemble the upper (30) and lower
(31) halves of the right manifold and secure
with four screws. Fit the assembled manifold
to the underside of the cylinder head and
secure with three screws. Repeat for the left
hand side, using parts (28) and (29).
Step 32. Exhaust pipes
Each set of exhaust pipes is also made up from
two parts. Assemble the upper (23) and lower
(24) halves of the right exhaust and secure with
one screw. Fit the assembled exhaust to the
manifold and secure with three screws. Repeat
for the left hand side, using parts (21) and (22).
Step 29. Drive motor
Fit the drive gear (67) to the
motor shaft. One side of the
gear is recessed; make sure
the recess is facing outwards,
and secure using one of the
metal washers and a screw.
Insert the motor/gearbox
assembly into the hole in the
lower part of the crankcase
and secure with three screws.
Step 30. Cylinder head covers
Attach the upper (57) and lower cylinder (58)
head covers, securing each with six screws.