Table of contents
1 General 4
2 Safety 5
2.1 Hazard levels of warnings 5
2.2 Qualification of assembly staff 6
2.3 Personal protective equipment for assembly staff 6
2.4 Design Information 7
2.4.1 Notes on standards 7
General standards for heating systems
7
Standards for structural and safety devices
7
Standards for heating water
7
Regulations and standards for permitted fuels
8
2.4.2 Installation and approval of the heating system 8
2.4.3 General information for installation room (boiler room) 8
2.4.4 Requirements for central heating water 9
2.4.5 Notes for using pressure maintenance systems 10
2.4.6 Return lift 11
2.4.7 Use with storage tank 11
2.4.8 Chimney connection/chimney system 12
Draught limiter
12
Boiler data for planning the flue gas system
12
3 Technology 13
3.1 Dimensions 13
3.2 Components and connections 14
3.3 Technical specifications 15
4 Assembly 17
4.1 Transport 17
4.2 Temporary storage 17
4.3 Positioning 17
4.3.1 Fitting the underfloor ash removal system (optional) 18
4.4 Setting up in the boiler room 18
4.4.1 Moving the boiler in the boiler room 18
4.4.2 Recommended clearances in the boiler room 19
4.5 Installing the boiler 20
4.5.1 General information 20
4.5.2 Installing the grate drive 21
4.5.3 Assembling the stoker unit 22
4.5.4 Installing the hydraulic stoker unit (optional) 23
4.5.5 Bolting together the combustion chamber and heat exchanger 23
4.5.6 Assembling the case cooling duct (optional) 26
4.5.7 Repositioning the EOS rods (if required) 26
4.5.8 Fitting various fittings 28
4.5.9 Removing the different blanking plugs 29
4.5.10 Assembling the insulation floor base frame 30
4.5.11 Assembling the flange for the heat exchanger ash removal system 32
4.5.12 Fitting thermal insulation to the boiler 33
Table of contents
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