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Frontier FM1015 - User Manual

Frontier FM1015
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OPERATOR’S MANUAL
GROOMING MOWERS
5WPMAN0183 (Rev. 7/9/2008)
FM1012
FM1015
FM1017
REAR DISCHARGE
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Summary

To The Dealer

To The Owner

Specifications

General Information

Safety Rules

Training

Importance of reading manuals, knowing controls, and operator qualifications.

Preparation

Steps for proper installation, hydraulic systems, and PPE.

Safety Rules

Transportation

Guidelines for safe transport, including speed limits and precautions.

Operation

Rules for safe operation, including bystander safety and thrown objects.

Safety Rules

Maintenance

Safety procedures for dismounting unit and performing maintenance.

Safety Rules

Storage

Instructions for secure storage and keeping children away.

Safety & Instructional Decals

Danger - Shield Missing

Warning about operating with missing shields and the need to install them.

Warning - Crushing and Pinching Hazard

Precautions for handling mower parts to avoid crushing or pinching injuries.

Danger - Rotating Blades and Thrown Objects

Hazards of rotating blades and thrown objects, and necessary precautions.

Safety & Instructional Decals

Warning - Falling Off Can Result in Being Run Over

Safety advice related to falling off the tractor and being run over.

Warning - Raised Equipment Can Drop and Crush

Hazards of raised equipment dropping and crushing, and blocking procedures.

Safety & Instructional Decals

Warning - Raised Mower Can Drop and Crush

Warnings about raised mowers dropping and crushing hazards.

Warning - Do Not Exceed PTO Speed of 540 RPM

Warning against exceeding PTO speed to prevent equipment failure.

Safety & Instructional Decals

Warning - High-Pressure Hydraulic Oil Leaks

Dangers of high-pressure hydraulic oil leaks penetrating skin.

Warning - To Avoid Serious Injury or Death

Critical safety instructions to prevent serious injury or death.

Operation

Attaching Mower to Tractor

Step-by-step instructions for attaching the mower to the tractor.

Operation

CV Driveline Turning Limits

Information on CV driveline turning limits to prevent damage.

Leveling Mower

Procedure for leveling the mower for optimal performance.

Cutting Height Adjustment

Instructions and warnings related to adjusting cutting height.

Operation

Transporting

Procedures for safely transporting the mower, including transport locks.

Starting and Stopping Mower

Operating

Rules for operating the mower, including terrain limits and PTO speed.

Operating Technique

Guidance on proper operating techniques for effective mowing.

Operation

Uneven Terrain

Safety precautions and techniques for operating on uneven terrain.

Removing Mower from Tractor

Step-by-step instructions for safely removing the mower from the tractor.

Owner Pre-Operation Check List

Owner Service

Blocking Method

Detailed instructions on the approved method for blocking the mower for service.

Lubrication Information

Owner Service

Belt Replacement

Instructions and precautions for replacing mower belts.

Belt Installation

Step-by-step guide for installing mower belts correctly.

Owner Service

Rear Deck - FM1012; All Decks - FM1015 & FM1017 (Belt Routing)

Diagrams and instructions for routing belts on different mower decks.

Blade Servicing

Safety precautions before servicing blades or dismounting mower.

Owner Service

Blade Installation

Instructions for safely installing mower blades.

Blade Sharpening

Guidelines and techniques for sharpening mower blades.

Cleaning

Procedures for cleaning the mower after use and before storage.

Troubleshooting

Mowing Conditions

Table listing common mowing problems, causes, and solutions.

Troubleshooting

Belt Conditions

Table identifying belt issues, their causes, and solutions.

Dealer Service

Blade Spindle

Procedures for servicing and repairing blade spindles.

Spindle Removal

Step-by-step instructions for removing a mower blade spindle.

Dealer Service

Spindle Disassembly

Instructions for disassembling a mower blade spindle.

Spindle Assembly

Instructions for correctly assembling a mower blade spindle.

Dealer Service

Spindle Installation

Procedures for installing a mower blade spindle assembly.

Gearbox Repair

Seal Replacement

Instructions for replacing seals in the gearbox.

Vertical Shaft Repair

Procedure for repairing the vertical shaft of the gearbox.

Horizontal Leak Repair

Procedure for repairing horizontal leaks in the gearbox.

Gearbox Repair

Gearbox Removal from Mower

Steps to remove the gearbox from the mower assembly.

Gearbox Disassembly

Instructions for disassembling the gearbox.

Gearbox Reassembly

Steps for reassembling the gearbox after repair.

Gearbox Repair

Gearbox Assembly

Detailed instructions for assembling gearbox components.

Gearbox Installation

Universal Joint Repair

U-Joint Disassembly

Steps for disassembling a universal joint.

Universal Joint Repair

U-Joint Assembly

Instructions for assembling a universal joint.

Assembly Instructions

Dealer Set-up Instructions

Instructions for dealers on setting up the mower for customers.

Assembly Instructions

Attach Mower to Tractor

Step-by-step process for attaching the mower to the tractor.

Attach Hydraulic Hoses

Instructions for connecting hydraulic hoses and purging air.

Lighting Kit Installation

Instructions for installing the lighting kit on the mower.

Dealer Check Lists

Pre-Delivery Check List

Checklist for dealers to ensure proper pre-delivery inspection.

Delivery Check List

Checklist for dealers to ensure proper delivery procedures and customer orientation.

Parts Index

FM1012, FM1015 & FM1017 Main Frame Assembly

FM1012, FM1015 & FM1017 Main Frame Assembly

FM1012, FM1015 & FM1017 Trailer Assembly

FM1012, FM1015 & FM1017 Trailer Assembly

FM1012, FM1015 & FM1017 Wing Frame

FM1012 Center Deck & FM1015 & FM1017 Center & Wing Deck Assembly

FM1012 Wing Deck Assembly

Caster Wheels

Height Adjustment Post

Hub & Axle Assembly

Wing Gearbox Assembly

Blade & Spindle Assembly

Blade Kits

List of blade kits for different mower models and deck sizes.

FM1012 Center Deck and FM1015 & FM1017 Front Roller Assembly (Optional)

FM1012 Wing Deck Anti-Scalp Roller Kit

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Comer)

FM1012 Wing Drive

Illustrated breakdown and part list for FM1012 Comer wing drive.

FM1015 Wing Drive

Illustrated breakdown and part list for FM1015 Comer wing drive.

FM1017 Wing Drive

Illustrated breakdown and part list for FM1017 Comer wing drive.

All Rear Wing Drives

Illustrated breakdown and part list for all rear wing drives.

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Comer) (Continuation)

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Walterscheid)

FM1012 Wing Drive

Illustrated breakdown and part list for FM1012 Walterscheid wing drive.

FM1015 Wing Drive

Illustrated breakdown and part list for FM1015 Walterscheid wing drive.

FM1017 Wing Drive

Illustrated breakdown and part list for FM1017 Walterscheid wing drive.

All Rear Wing Drives

Illustrated breakdown and part list for all rear wing drives.

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Walterscheid) (Continuation)

Lighting Kit

CV Drive Assembly (Walterscheid Profile)

CV Drive Assembly (Weasler Profile)

FM1012, FM1015 & FM1017 Jackshaft Drive Assembly (Walterscheid)

FM1012, FM1015 & FM1017 Jackshaft Drive Assembly (Comer)

Rear Chain Shielding Assembly

Hydraulic Cylinders

Hydraulic Hose Assembly

Bolt Torque Chart

Bolt Size Chart

Abbreviations

Warranty

Warranty (for Replacement Parts)

Part Number

Summary

To The Dealer

To The Owner

Specifications

General Information

Safety Rules

Training

Importance of reading manuals, knowing controls, and operator qualifications.

Preparation

Steps for proper installation, hydraulic systems, and PPE.

Safety Rules

Transportation

Guidelines for safe transport, including speed limits and precautions.

Operation

Rules for safe operation, including bystander safety and thrown objects.

Safety Rules

Maintenance

Safety procedures for dismounting unit and performing maintenance.

Safety Rules

Storage

Instructions for secure storage and keeping children away.

Safety & Instructional Decals

Danger - Shield Missing

Warning about operating with missing shields and the need to install them.

Warning - Crushing and Pinching Hazard

Precautions for handling mower parts to avoid crushing or pinching injuries.

Danger - Rotating Blades and Thrown Objects

Hazards of rotating blades and thrown objects, and necessary precautions.

Safety & Instructional Decals

Warning - Falling Off Can Result in Being Run Over

Safety advice related to falling off the tractor and being run over.

Warning - Raised Equipment Can Drop and Crush

Hazards of raised equipment dropping and crushing, and blocking procedures.

Safety & Instructional Decals

Warning - Raised Mower Can Drop and Crush

Warnings about raised mowers dropping and crushing hazards.

Warning - Do Not Exceed PTO Speed of 540 RPM

Warning against exceeding PTO speed to prevent equipment failure.

Safety & Instructional Decals

Warning - High-Pressure Hydraulic Oil Leaks

Dangers of high-pressure hydraulic oil leaks penetrating skin.

Warning - To Avoid Serious Injury or Death

Critical safety instructions to prevent serious injury or death.

Operation

Attaching Mower to Tractor

Step-by-step instructions for attaching the mower to the tractor.

Operation

CV Driveline Turning Limits

Information on CV driveline turning limits to prevent damage.

Leveling Mower

Procedure for leveling the mower for optimal performance.

Cutting Height Adjustment

Instructions and warnings related to adjusting cutting height.

Operation

Transporting

Procedures for safely transporting the mower, including transport locks.

Starting and Stopping Mower

Operating

Rules for operating the mower, including terrain limits and PTO speed.

Operating Technique

Guidance on proper operating techniques for effective mowing.

Operation

Uneven Terrain

Safety precautions and techniques for operating on uneven terrain.

Removing Mower from Tractor

Step-by-step instructions for safely removing the mower from the tractor.

Owner Pre-Operation Check List

Owner Service

Blocking Method

Detailed instructions on the approved method for blocking the mower for service.

Lubrication Information

Owner Service

Belt Replacement

Instructions and precautions for replacing mower belts.

Belt Installation

Step-by-step guide for installing mower belts correctly.

Owner Service

Rear Deck - FM1012; All Decks - FM1015 & FM1017 (Belt Routing)

Diagrams and instructions for routing belts on different mower decks.

Blade Servicing

Safety precautions before servicing blades or dismounting mower.

Owner Service

Blade Installation

Instructions for safely installing mower blades.

Blade Sharpening

Guidelines and techniques for sharpening mower blades.

Cleaning

Procedures for cleaning the mower after use and before storage.

Troubleshooting

Mowing Conditions

Table listing common mowing problems, causes, and solutions.

Troubleshooting

Belt Conditions

Table identifying belt issues, their causes, and solutions.

Dealer Service

Blade Spindle

Procedures for servicing and repairing blade spindles.

Spindle Removal

Step-by-step instructions for removing a mower blade spindle.

Dealer Service

Spindle Disassembly

Instructions for disassembling a mower blade spindle.

Spindle Assembly

Instructions for correctly assembling a mower blade spindle.

Dealer Service

Spindle Installation

Procedures for installing a mower blade spindle assembly.

Gearbox Repair

Seal Replacement

Instructions for replacing seals in the gearbox.

Vertical Shaft Repair

Procedure for repairing the vertical shaft of the gearbox.

Horizontal Leak Repair

Procedure for repairing horizontal leaks in the gearbox.

Gearbox Repair

Gearbox Removal from Mower

Steps to remove the gearbox from the mower assembly.

Gearbox Disassembly

Instructions for disassembling the gearbox.

Gearbox Reassembly

Steps for reassembling the gearbox after repair.

Gearbox Repair

Gearbox Assembly

Detailed instructions for assembling gearbox components.

Gearbox Installation

Universal Joint Repair

U-Joint Disassembly

Steps for disassembling a universal joint.

Universal Joint Repair

U-Joint Assembly

Instructions for assembling a universal joint.

Assembly Instructions

Dealer Set-up Instructions

Instructions for dealers on setting up the mower for customers.

Assembly Instructions

Attach Mower to Tractor

Step-by-step process for attaching the mower to the tractor.

Attach Hydraulic Hoses

Instructions for connecting hydraulic hoses and purging air.

Lighting Kit Installation

Instructions for installing the lighting kit on the mower.

Dealer Check Lists

Pre-Delivery Check List

Checklist for dealers to ensure proper pre-delivery inspection.

Delivery Check List

Checklist for dealers to ensure proper delivery procedures and customer orientation.

Parts Index

FM1012, FM1015 & FM1017 Main Frame Assembly

FM1012, FM1015 & FM1017 Main Frame Assembly

FM1012, FM1015 & FM1017 Trailer Assembly

FM1012, FM1015 & FM1017 Trailer Assembly

FM1012, FM1015 & FM1017 Wing Frame

FM1012 Center Deck & FM1015 & FM1017 Center & Wing Deck Assembly

FM1012 Wing Deck Assembly

Caster Wheels

Height Adjustment Post

Hub & Axle Assembly

Wing Gearbox Assembly

Blade & Spindle Assembly

Blade Kits

List of blade kits for different mower models and deck sizes.

FM1012 Center Deck and FM1015 & FM1017 Front Roller Assembly (Optional)

FM1012 Wing Deck Anti-Scalp Roller Kit

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Comer)

FM1012 Wing Drive

Illustrated breakdown and part list for FM1012 Comer wing drive.

FM1015 Wing Drive

Illustrated breakdown and part list for FM1015 Comer wing drive.

FM1017 Wing Drive

Illustrated breakdown and part list for FM1017 Comer wing drive.

All Rear Wing Drives

Illustrated breakdown and part list for all rear wing drives.

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Comer) (Continuation)

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Walterscheid)

FM1012 Wing Drive

Illustrated breakdown and part list for FM1012 Walterscheid wing drive.

FM1015 Wing Drive

Illustrated breakdown and part list for FM1015 Walterscheid wing drive.

FM1017 Wing Drive

Illustrated breakdown and part list for FM1017 Walterscheid wing drive.

All Rear Wing Drives

Illustrated breakdown and part list for all rear wing drives.

FM1012, FM1015 & FM1017 Rear & Wing Deck Drives (Walterscheid) (Continuation)

Lighting Kit

CV Drive Assembly (Walterscheid Profile)

CV Drive Assembly (Weasler Profile)

FM1012, FM1015 & FM1017 Jackshaft Drive Assembly (Walterscheid)

FM1012, FM1015 & FM1017 Jackshaft Drive Assembly (Comer)

Rear Chain Shielding Assembly

Hydraulic Cylinders

Hydraulic Hose Assembly

Bolt Torque Chart

Bolt Size Chart

Abbreviations

Warranty

Warranty (for Replacement Parts)

Part Number

Frontier FM1015 Specifications

General IconGeneral
BrandFrontier
ModelFM1015
CategoryLawn Mower
LanguageEnglish

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