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G.T. Attuatori GTX Series - User Manual

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ATTUATORI .
- PNEUMATIC ACTUATORS AND ACCESSORIES -
UsermanING ISSUE .10 March 2004
GT ATTUATORI S.r.l. REA MI 1558400 FAX (02) 90390368
V.le Europa 17 - 20090 Cusago Partita IVA e Cod.Fisc.12449540157 TEL (02) 90390322
Milan - ITALY- E-mail g.trevisan@iol.it
www.gtrevisan.it
PAG. 1 OF 20
INSTALLATION
OPERATION &
MAINTENANCE MANUAL
RACK AND PINION
PNEUMATIC ACTUATORS
GTX SERIES
ISO 9001:2000- Cert. n° 0210/3
II 2 GD c 110°C Technical File Ref. n° 2003/01
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G.T. Attuatori GTX Series Specifications

General IconGeneral
BrandG.T. Attuatori
ModelGTX Series
CategoryController
LanguageEnglish

Summary

Introduction to G.T. Attuatori Pneumatic Actuators

Actuator Styles, Pressure Range, and Configuration

Details on Double Acting and Spring Return actuator styles and their operating pressure range.

G.T. Attuatori Actuator Storage Guidelines

Actuator Operation Characteristics

Operation of Air-to-Air and Spring Return Actuators

Explains the operational principles of double-acting and spring return actuators via port A and B.

Field Conversion: FCW to FCCW

Describes how to convert spring return actuators between Fail Clock-wise and Fail Counter Clock-wise configurations.

Actuator Installation Guide

Mounting Standards and Pinion Interfaces

Details on ISO 5211 and NAMUR mounting patterns, and available pinion interface types for valve connection.

Solenoid Valve Connectivity Options

Information on NAMUR port standards and adapter plates for solenoid valve connections to actuators.

Step-by-Step Actuator Installation

Valve Stem and Actuator Mounting Procedure

Step-by-step guide for connecting the valve stem and mounting the actuator onto the valve.

Aligning and Securing the Actuator Assembly

Instructions for proper alignment of the actuator and valve, and tightening mounting fasteners.

Finalizing Actuator Installation and Calibration

Pneumatic Actuation and Travel Stop Adjustment

Procedures for actuating the unit pneumatically and setting travel stops for precise rotation.

Valve-Actuator Alignment for Travel Stop Setting

Guidance on rotating the actuator assembly and torqueing travel stops against pistons.

Actuator Disassembly and Component Removal

Initial Disassembly and End Cap Removal

Steps for disconnecting utilities, removing accessories, and safely separating end caps from the actuator.

Piston and Pinion Extraction

Detailed instructions for removing pistons and the pinion from the actuator body, with safety precautions.

Pinion Removal and Service Kits

Technique for Pinion Removal

Method for removing the pinion using blocks of wood and a rubber mallet for safe extraction.

Contents of O-Ring and Guide Kits

Lists the components included in the O-Ring and Guide kits provided for actuator servicing and repair.

Actuator Reassembly Process

Pre-Assembly Checks and Lubrication

Ensuring parts are clean, within tolerance, and properly lubricated using specified grease before assembly.

Installation of Internal Components

Steps for installing wear skates, bearings, O-rings on pistons/pinions, and seating the pinion and pistons.

Final Assembly Steps and Torqueing

Piston Engagement and Pinion Alignment

Ensuring proper piston engagement with the pinion and correct pinion orientation for operation.

Spring Insertion and End Cap Fastening

Instructions for inserting cartridge springs and torquing end cap screws to factory specifications.

Actuator Air Leak Testing

Testing for Air Leaks at Ports and End Caps

Procedure for checking air leaks around the pinion and end cap mating surfaces after assembly.

Cartridge Springs Installation for Spring Return

Field Conversion to Spring Return Actuators

Explains the process of converting double acting actuators for spring return functionality using cartridge springs.

Correct Spring Insertion Procedure

Steps for inserting cartridge springs into actuator end caps based on piston markings and orientation.

End Cap Reassembly and Spring Charts

Ensuring Correct End Cap Orientation

Guidance on correctly orienting end caps (Part A top, Part B bottom) during reassembly.

Cartridge Springs Orientation Guide

Table detailing the orientation of cartridge springs based on the number installed in the actuator.

Solenoid Valve Specifications Overview

Solenoid Valve Design and Sealing

Description of G.T. Attuatori solenoid valves, including Buna-N O-rings for sealing and plugger return.

Solenoid Valve Mounting and Models

NAMUR Mounting and Adapter Plate Use

Details on NAMUR standard mounting and the use of adapter plates for solenoid valve connections on smaller actuators.

Single Solenoid Valve (SV.1) Data

Technical data for the SV.1 single solenoid valve, including voltages, consumption, and pressure ratings.

Double Solenoid Valve Models and Specs

SV.2 Double Solenoid Valve Details

Technical details and diagrams for the SV.2 double solenoid valve used with actuators.

SV.2-VC and SV.2-VS Valve Specifications

Technical data and diagrams for SV.2-VC and SV.2-VS double solenoid valves, specifying their configurations.

Pneumatic Command Valve Specifications

PV.1 Single Pneumatic Command Valve

Specifications and diagrams for the PV.1 single pneumatic command valve, used for actuator control.

PV.2 Double Pneumatic Command Valve

Specifications and diagrams for the PV.2 double pneumatic command valve, detailing its port configuration.

Solenoid Valve Coil Options

Low Consumption and Hazardous Area Coils

Information on coils for low consumption, Explosion Proof (EExm II T4) and Intrinsically Safe (EEx ib llc T6) applications.

Solenoid Valve Installation Procedure

Direct Mounting and Piping Requirements

Guidelines for selecting and directly mounting solenoid valves, including any necessary actuator piping.

Solenoid Valve Connection and Manual Override

Steps for connecting the solenoid valve supply line and operating the manual override function.

Actuator FCW to FCCW Conversion

Procedure for FCW to FCCW Configuration Change

Step-by-step guide to field convert actuators from Fail Clock-wise (FCW) to Fail Counter Clock-wise (FCCW) operation.

Piston Rotation and Reassembly for FCCW

Details on rotating pistons 180° and reassembling the actuator for the FCCW configuration.

Actuator Sizing and Selection Criteria

Key Information for Effective Sizing

Key data needed for actuator sizing, including torque, pressure, and differential pressure.

Minimum Air Supply Pressure for Sizing

Importance of using minimum air supply pressure for accurate actuator sizing to prevent underperformance.

Sizing Air-to-Air Actuators

Calculating Required Torque and Selecting Actuator

Steps to determine required torque, apply a safety factor, and select the correct actuator using sizing tables.

Sizing Spring Return Actuators

Adjusting Valve Torque for Spring Requirements

Method for increasing valve closing and opening torque by 20% to account for spring return functionality.

Actuator Sizing Example and Cycle Time Data

Example Calculation for Actuator Sizing

Walkthrough of an example calculation to determine the correct actuator size based on torque and pressure.

Determining Actuator Cycle Time

Guidance on using tables to find actuator cycle times for different models and spring configurations.

Safety Instructions and ATEX Marking

ATEX Compliance and Marking Interpretation

Details on ATEX 94/9/CE compliance and explanation of the actuator's specific markings (Ex, II, 2 GD, T).

Installation Guidelines for Dangerous Areas

Actuator Suitability for Hazardous Environments

Guidelines for installing actuators in areas with explosive atmospheres, considering zone classification and substance properties.

Factors Influencing Dangerous Area Classification

Considerations for actuator choice based on plant type, zone classification, substance features, and temperature class.

G.T. Attuatori Product Warranty

Warranty Terms and Coverage Details

Details on the one-year warranty period, material defect coverage, and repair/substitution policies.

Conditions Leading to Warranty Voidance

Specific situations that will void the product warranty, including improper use, installation, or application.