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MC 85 2023
GAS GAS MC 85 2023 User Manual
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5
SERIAL
NUMBER
S
12
5.1
Vehicle
identification
numb
er
401945-10
The
vehicle
identification
number
1
is
stamped
on
the
right
side
of
the
steering
head.
5.2
Type
label
402154-10
Type
label
1
is
located
on
the
front
frame
tube.
5.3
Engine
number
401949-10
The
engine
number
1
is
located
on
the
left
side
of
the
engine
under
the
engine
sprocket.
5.4
Fork
part
number
401947-10
Fork
part
number
1
is
stamped
on
the
inner
side
of
the
axle
clamp.
13
15
Table of Contents
Section 1
4
Table of Contents
4
Formats Used
7
Means of Representation 1
7
Symbols Used
7
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
8
Safety Advice
8
Safe Operation
9
Protective Clothing
9
Work Rules
10
Environment
10
Owner's Manual
10
Service
11
Customer Service
11
Figures
11
Fuel, Auxiliary Substances
11
Spare Parts, Accessories
11
Manufacturer Warranty, Implied Warranty
11
Important Notes 3
11
View of Vehicle
12
View of Vehicle, Front Left (Example)
12
View of Vehicle, Rear Right (Example)
13
Serial Numbers
14
Vehicle Identification Number
14
Type Label
14
Engine Number
14
Fork Part Number
14
Shock Absorber Article Number
15
Controls
16
Clutch Lever
16
Hand Brake Lever
16
Throttle Grip
16
Stop Button
16
Opening the Fuel Tank Filler Cap
17
Closing the Fuel Tank Filler Cap
17
Fuel Tap
18
Choke
18
Shift Lever
18
Plug-In Stand
19
Foot Brake Lever
19
Kick Starter Lever
19
Preparing for Use
20
Advice on Preparing for First Use
20
Running in the Engine
22
Preparing the Vehicle for Difficult Operating Conditions
22
Preparing the Vehicle for Rides on Dry Sand
22
Preparing the Vehicle for Rides on Wet Sand
24
Preparing the Vehicle for Rides on Wet and Muddy Circuits
24
Preparing Vehicle for High Temperatures or Slow Riding
25
Preparing the Vehicle for Low Temperatures or Snow
25
Riding Instructions
26
Checks and Maintenance Measures When Preparing for Use
26
Starting the Vehicle
26
Starting off
27
Shifting, Riding
27
Braking
28
Stopping, Parking
28
Transporting
29
Refueling
29
Service Schedule 9
31
Additional Information
31
Required Work
31
Recommended Work
32
Tuning the Chassis 10
33
Checking the Basic Chassis Setting with Rider's Weight
33
Air Suspension XACT 5543
33
Compression Damping of the Shock Absorber
34
Adjusting the Low-Speed Compression Damping of the Shock Absorber
34
Adjusting the High-Speed Compression Damping of the Shock Absorber
34
Adjusting the Rebound Damping of the Shock Absorber
35
Measuring the Dimension of the Rear Wheel Unloaded
35
Checking the Static Sag of the Shock Absorber
36
Checking the Riding Sag of the Shock Absorber
37
Adjusting the Spring Preload of the Shock Absorber
37
Adjusting the Riding Sag
38
Checking the Basic Setting of the Fork
39
Adjusting the Fork Air Pressure
39
Adjusting the Compression Damping of the Fork
41
Adjusting the Rebound Damping of the Fork
41
Handlebar Position
42
Adjusting the Handlebar Position
42
Bleeding the Fork Legs
43
Raising the Motorcycle with a Lift Stand
43
Removing the Motorcycle from the Lift Stand
43
Service Work on the Chassis 11
43
Cleaning the Dust Boots of the Fork Legs
44
Removing the Fork Legs
44
Installing the Fork Legs
45
Removing the Fork Protector
46
Installing the Fork Protector
46
Removing the Lower Triple Clamp
47
Installing the Lower Triple Clamp
48
Checking the Steering Head Bearing Play
50
Adjusting the Steering Head Bearing Play
51
Installing the Start Number Plate
52
Removing the Start Number Plate
52
Lubricating the Steering Head Bearing
52
Installing Front Fender
53
Removing the Shock Absorber
53
Removing Front Fender
53
Installing the Shock Absorber
54
Removing the Seat
54
Mounting the Seat
54
Removing the Air Filter Box Cover
55
Installing the Air Filter Box Cover
55
Removing the Air Filter
55
Cleaning the Air Filter and Air Filter Box
56
Installing the Air Filter
56
Changing the Glass Fiber Yarn Filling of the Main Silencer
57
Removing the Main Silencer
57
Installing the Main Silencer
57
Removing the Fuel Tank
58
Installing the Fuel Tank
59
Checking for Chain Dirt Accumulation
60
Cleaning the Chain
61
Checking the Chain Tension
61
Adjusting the Chain Tension
62
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
63
Checking the Frame
65
Checking the Link Fork
65
Checking the Throttle Cable Routing
65
Checking the Rubber Grip
66
Adjusting the Basic Position of the Clutch Lever
66
Correcting the Fluid Level of the Hydraulic Clutch
67
Checking the Fluid Level of the Hydraulic Clutch
67
Changing the Hydraulic Clutch Fluid
68
12 Brake System
70
Checking the Free Travel of the Hand Brake Lever
70
Adjusting the Free Travel of the Handbrake Lever
70
Checking the Brake Discs
70
Checking the Front Brake Fluid Level
71
Adding the Front Brake Fluid
71
Checking the Front Brake Linings
73
Changing the Brake Linings of the Front Brake
73
Checking the Free Travel of Foot Brake Lever
75
Adjusting the Basic Position of the Foot Brake Lever
76
Checking the Rear Brake Fluid Level
76
Adding Rear Brake Fluid
77
Checking the Rear Brake Linings
78
Changing the Rear Brake Linings
78
Wheels, Tires 13
81
Removing the Front Wheel
81
Installing the Front Wheel
81
Removing the Rear Wheel
82
Installing the Rear Wheel
83
Checking the Tire Condition
84
Checking Tire Pressure
85
Checking Spoke Tension
85
Cooling System 14
87
Radiator Cover
87
Installing the Radiator Cover
87
Removing the Radiator Cover
88
Checking the Antifreeze and Coolant Level
89
Checking the Coolant Level
90
Draining the Coolant
90
Refilling with Coolant
91
Changing the Coolant
92
15 Tuning the Engine
94
Checking the Play in the Throttle Cable
94
Adjusting the Play in the Throttle Cable
94
Carburetor Tuning
95
Carburetor - Idle Setting
97
Carburetor - Adjusting the Idle Speed
98
Emptying the Carburetor Float Chamber
99
Adjusting the Basic Position of the Shift Lever
100
Plug-In Connector of Ignition Timing Map Adjustment
100
Checking the Basic Position of the Shift Lever
100
Changing the Ignition Timing Map
100
16 Service Work on the Engine
102
Checking the Gear Oil Level
102
Changing the Gear Oil
102
Adding the Gear Oil
103
Cleaning, Care 17
105
Cleaning the Motorcycle
105
Storage 18
107
Preparing for Use after Storage
108
Troubleshooting 19
109
Engine Tightening Torques
111
Engine
111
Technical Data 20
111
Carburetor
113
Carburetor Tuning
113
Basic Carburetor Setting for Sandy Surfaces
114
Capacities
114
Gear Oil
114
Coolant
114
Fuel
114
Chassis
114
Tires
115
Fork
115
Shock Absorber
116
Chassis Tightening Torques
116
Substances 21
119
Auxiliary Substances 22
121
Standards 23
123
24 List of Abbreviations
124
Index
126
Section 2
129
Important Note to Parents
130
Introduction
130
Purpose of the Booklet
130
Other Sources of Information
131
Readiness Guidelines
132
Steps for Safe and Responsible OHM Riding
136
PART 2: Pre-Operating Procedures and Practice
137
Protective Gear and Clothing
137
Mounting/Dismounting
138
Mastering the Controls
139
Learning Activities
142
Learning Area/Riding Area
146
PART 3: Operating Procedures and Practice
146
Getting Used to the Vehicle in Motion
148
Let's Start Riding
151
PART 4: Readiness Checklist
154
Visual Perception/Motor/Development
155
Physical Development
158
Social/Emotional Development
160
Reasoning and Decision-Making Ability
162
Glossary
165
Answers
167
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GAS GAS MC 85 2023 Specifications
General
Brand
GAS GAS
Model
MC 85 2023
Category
Motorcycle
Language
English
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