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T2100-ST1
GE T2100-ST1 Service Manual
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GE Healthca
re
T2100-ST1
Treadmill, 110V
/
T2100-ST2 Treadmill,
220V
English
© 2016
-2019
General E
lectric Com
pany
All Rights Reserved
T2100
-ST1
Treadmill, 1
10V
T2100
-ST2
Treadmill, 2
20V
Service
Man
ual
2097937
-
00
2 Rev G
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Introduction
9
Intended User
9
Indications for Use
9
Prescription Device Statement
9
Regulatory and Safety Information
9
Safety Conventions
10
Safety Hazards
10
Classification of Medical Device
13
Regulatory and Safety Conformance
13
Table 1: Guidance and Manufacturer's Declaration - Emissions
14
Table 2: Guidance and Manufacturer's Declaration – Immunity All ME Equipment and ME Systems
15
Table 3: Guidance and Manufacturer's Declaration – Immunity ME Equipment and ME Systems that Is NOT Life-Supporting
16
Responsibility of the Manufacturer
17
Mobile RF Communications Equipment and the T2100-ST Series ME Equipment and ME Systems that Is NOT Life-Supporting
17
Responsibility of the Customer
18
Product and Package Information
20
Symbols
20
Equipment Identification
23
Product Label
23
Service Information
24
Service Requirements
24
Warranty Information
24
Additional Assistance
24
Manual Information
25
Manual Purpose
25
Document Conventions
25
Related Documents
26
2 Product Overview
29
Safety Systems
30
Treadmill
30
Drive System
30
Speed Range
30
Incline Range
30
Running Surface
30
Communication Ports
31
Floor Surface Footprint
31
Operating and Storage Condition Recommendations
31
Power Requirements
31
March
32
3 Assembly and Setup
35
Safe Handling Guidelines
35
Initial Setup
36
Location
37
Electrical Safety Tests
38
AC Line Voltage Test
38
Power Cord and Plug
39
Ground Continuity Test
39
Conducting Leakage Tests
40
Leakage Test Diagrams
41
Secure Cables
42
Running Belt Tracking Adjustment
42
Running Belt Tension Adjustment
42
Drive Belt Tension Adjustment
43
Test Plug Procedure
43
Communication Ports
43
Using the Test Plug
44
Setup and Connection to Host
45
CASE Connection and Setup
45
Cardiosoft/Cs Connection and Setup
47
MAC 5500 ST Connection and Setup
53
MAC 2000 ST Connection and Setup
54
4 Preventive Maintenance
57
Daily Maintenance
57
Weekly Maintenance
58
Monthly Maintenance
58
Semiannual Maintenance
58
Belt Cleaning and Inspection
58
Running Belt Tracking Adjustment
59
Running Belt Tension Adjustment
60
Drive Belt Tension Adjustment
60
Exterior Care
62
Elevation Screw Lubrication
62
Running Deck Maintenance
63
5 Theory of Operation
65
Scope
65
T2100-ST Series Block Diagram
66
T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March
66
Smart Power Supply (PCB) Overview
67
Software Requirements
68
Speed Control
68
Elevation Control
68
Estop
69
Communication Hardware (RS-232 Configuration)
69
Communication Hardware (USB Configuration)
70
Self-Test Mode
70
Calibration
71
DIP Switch Settings
71
Electrical Inputs
71
Electrical Outputs
72
Electrical Connections
72
Physical Requirements and Restrictions
73
6 Troubleshooting
75
Troubleshooting Guidance Base on Error Code
76
Incoming Power 110-240VAC Flow Chart 1A
78
Incoming Power Inline Filter Flow Chart 1B
79
Incoming Power Drive PC2303-012-N Flow Chart 1C
80
Smart Power Supply Incoming Power 110-240VAC Flow Chart 1D
81
Emergency Stop Flow Chart 1E
82
Pull Tether Flow Chart 1F
83
Communication RS232 Flow Chart 1G
84
Communication USB Flow Chart 1H
85
Smart Power Supply Error Code Identification Flow Chart 1I
86
Smart Power Supply Error Code 1 Flow Chart 1J "Bad Calibration Error (1)
87
Smart Power Supply FGLF0495-1 Error Code 2 Flow Chart 1K "Elevation Error (2)
88
Smart Power Supply FGLF0495-03 Error Code 2 Flow Chart 1KK "Elevation Error (2)
89
Smart Power Supply Error Code 3 Flow Chart 1L "Zero Speed Motor Controller Error (3)
90
Smart Power Supply Error Code 4 Flow Chart 1M "Over Speed Motor Controller Error (4)
91
March
91
Smart Power Supply Error Code 5 Flow Chart 1N "Over Speed External Sensor Error (5)
92
Smart Power Supply Error Code 7 Flow Chart 1P "Speed Compare Error (7)
94
Smart Power Supply Error Code 8 Flow Chart 1L "Motor Controller Fault Signal (8)
96
Smart Power Supply Error Code 9 Flow Chart 1R "Belt Start Reject Error (9)
97
Drive PC2303-012-N Status LED CODE List
98
Running Belt High Speed Application
98
System Flash Log Retrieval
98
7 Field Replaceable Units
100
Final Assembly
100
Final Assembly Circuit Board Connection
101
Deck Assembly
104
Frame Assembly
106
Motor Pan Assembly
108
Motor Pan Assembly Wiring
111
Motor Mount Assembly
115
Circuit Board Assembly FGLF0495-1
116
Circuit Board Assembly FGLF0495-3
117
Pull Tether Assembly
119
Emergency Stop Assembly
120
Communication Cables
120
Calibration Software
121
8 Component/Fru Removal and Replacement
123
Established Component Replacement Times
123
Comprehensive Tool List
124
Replacing the Hood
125
Replacing the Drive Motor
126
Replacing the Drive
129
Replacing the Front Roller
131
Replacing the Rear Roller
132
Replacing the Running Belt
134
Replacing the Running Deck
137
Replacing the Deck Cushion
138
T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March
138
Replacing the Motor Drive Belt
140
Replacing/Adjusting the Elevation Actuator
142
Replacing the Smart Power Supply Relay Board
143
Replacing the Circuit Breaker
145
Relocating the ESB and STS Assembly
146
Replacing the Emergency Stop Button (ESB)
148
Replacing the Stop Tether Switch (STS)
150
Replacing the Right or Left Handrail
151
Replacing the Center Handrail
153
Removing and Reinstalling the Handrails for Moving
154
Replacing the Main Power Switch
155
Adjusting the Run Belt Tracking and Tension
156
Adjusting Belt Tracking
156
Adjusting Belt Tension
157
Replacing the Power Cord
157
Replacing the CE Filter
158
Replacing the Relay
159
9 Calibration
161
Installing the T2100-ST Series Calibration Software
161
Installing the Serial Drivers
163
Software Interface Instruction T2100-ST Series Calibration
167
Calibrating Speed
168
Calibrating Elevation
171
Elevation Chart
174
Elevation Actuator
174
Calibration Software Tabs
175
Basic Control Tab
175
Advanced Control Tab
176
Speed Cal Tab
177
Grade Cal Tab
178
Error Code Tab
179
System Log Tab
179
10 Functional / Post Repair / Preventative Maintenance Checkout Procedures
181
Tools Required
181
Checkout Procedures
181
Visual/Functional Checks
182
Operational Checks
182
Speed Calibration
182
March
182
Elevation Calibration
183
Test Plug Check
183
Walking Belt Tension / Tracking
183
Walking Belt Speed Verification
183
Host Communication
184
Electrical Safety Checks
184
Preventative Maintenance Visual/Functional Checks
185
Procedural Lists
185
FRU Repairs / Exchange
186
Final Checkout Preventative Maintenance Test
188
Maintenance Log
189
T2100-ST1 Treadmill, 110V / T2100-ST2 Treadmill, 220V 2097937-002 Rev G 11 March
190
Reference Documents
191
Other manuals for GE T2100-ST1
Operator's Manual
50 pages
5
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GE T2100-ST1 Specifications
General
Motor
2.5 HP
Incline
0-10%
Running Area
20" x 55"
Weight Capacity
250 lbs
Programs
6
Display
LCD
Folding
Yes
Incline Range
0-10%
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