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GE T2100 Service Manual

GE T2100
148 pages
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GEHealthcare
T2100Treadmill
ServiceManual
2021403-120RevisionF
T2100Treadmill
English
©2012-2016GeneralElectricCompany.
AllRightsReserved.

Table of Contents

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GE T2100 Specifications

General IconGeneral
BrandGE
ModelT2100
CategoryTreadmill
LanguageEnglish

Summary

Introduction

Manual Information

Provides information for the correct use of this manual.

Regulatory and Safety Information

Details safety conventions, hazards, and classifications.

Equipment Identification

Describes product labels, serial numbers, and symbols.

Service Information

Outlines service requirements, assistance, and related documents.

Equipment Overview

General Description and Intended Use

Overview of treadmill features, design, and intended application.

Key Components Overview

Describes ON/OFF switch, ESTOP, belt, drive controller, elevation system, bed, and electronics.

Views of the Treadmill

Illustrates side and rear views of the treadmill.

Connection Panel Details

Identifies ports and connectors on the connection panel.

Installation

Tools and Guidelines

Lists required tools and safe handling procedures.

Installation Steps

Covers checklist, safety tests, assembly, and component installation.

Troubleshooting During Installation

Includes quickchecks, calibration, and noise/vibration checks.

Maintenance

Maintenance Introduction and Schedule

Outlines the importance of maintenance and recommended schedules.

Inspection and Cleaning Procedures

Details visual inspection, exterior, and interior cleaning.

Walking Belt Adjustments

Covers tension and tracking adjustment for the walking belt.

Theory of Operation

T2100 Treadmill Block Diagram

Diagram illustrating the main functional blocks of the treadmill.

Power Board (PCB) Theory

Explains power board components, input requirements, and signal details.

Processor Board (PCB) Theory

Details processor board components, operation, and signal requirements.

Drive Controller Theory

Explains drive controller operation, torque, speed, and electrical requirements.

Troubleshooting

Quickcheck Items and Verification

Initial checks for common problems and switch verification.

Burn-In and Self-Calibration

Procedures for activating burn-in and performing self-calibration.

Visual Inspection and Power Down

Guidance on visual checks and safe power down procedures.

T2100 Treadmill Diagnostic Utility (TDU)

Using the TDU for diagnostics, error logs, and software download.

Processor Board Status LEDs

TDU Troubleshooting Table and Event Codes

Detailed tables for diagnosing TDU events and error codes.

Drive Controller Status LED

Interpreting the LED indicators on the drive controller.

TDU Troubleshooting Table for Drive Controller

Specific troubleshooting for drive controller errors reported by TDU.

Power Supply Voltage Checks and Fuses

Processor Board Voltage Checks

Detailed voltage checks and test point identification for the processor board.

Power Board Fuse Locations

Identifies the locations of fuses on the power board.

FRU Replacement

FRU Replacement Procedures

General procedures, tools, and shutdown steps for FRU replacement.

Shroud Removal and Leakage Tests

Steps for removing the shroud and performing leakage tests.

Location of Major Sub-Assemblies

Identifies the physical locations of key treadmill sub-assemblies.

Front Roller Replacement

Rear Roller Replacement

Instructions for removing and replacing the rear roller.

Walking Belt and Board Replacement

Procedures for replacing the walking belt and board.

Drive Motor Replacement

Drive Belt Replacement and Adjustments

Procedures for replacing and adjusting the drive belt.

Elevation Motor Replacement

Elevation Potentiometer Harness Assembly Replacement

Steps to replace the elevation potentiometer harness and related components.

Drive Controller Assembly

Drive Controller Replacement Procedure

Detailed steps for replacing the drive controller.

Drive Controller X1 PIN Descriptions

Explanation of the pin assignments for the drive controller's X1 connector.

PCBs and Power Supply Replacement

Elevation Capacitor Replacement

Instructions for replacing the elevation capacitor.

Power to Processor PCB Harness Replacement

Steps for replacing the power to processor PCB harness.

Processor PCB/Service and Host I/F PCB Replacement

Instructions for replacing the processor and interface PCBs.

Power Supply Replacement

Steps for replacing the power supply unit.

Parts List

Field Replaceable Units (FRUs)

Lists all field replaceable units and their part numbers.

AC Power Cords

Part numbers for various compliant AC power cords.

Technical Specifications

Performance Specifications

Details the performance metrics of the treadmill.

Physical Specifications

Provides dimensions, weight, and surface specifications.

Power/Environmental Specifications

Details power requirements, consumption, and operating/storage conditions.

Safety Specifications

Outlines safety certifications and classifications.

Electromagnetic Compatibility (EMC)

Electromagnetic Emissions

Details the electromagnetic emissions from the treadmill.

Electromagnetic Immunity

Details the treadmill's immunity to electromagnetic disturbances.

Separation Distance

Guidelines for safe separation distances from RF transmitters.

Exceptions and Compliant Cables

Details EMC exceptions and lists compliant cables.

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