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96020-09.2013-DGbFEI
6| Commissioning
Make sure that the suction and pressure line shut-off valves are open.
INFO! Depending upon design of the CO
2
refrigerantllingbottle
(with/without tubing) CO
2
canbelledinliquidafterweightor
gaseously.
Use only high-dried CO
2
quality!
First evacuate the system and then include the compressor in the evacuation process.
Relieve the compressor pressure.
Open the suction and pressure line shut-off valves.
Evacuate the suction and discharge pressure sides using the vacuum pump.
At the end of the evacuation process, the vacuum should be < 1.5 mbar when the pump is switched off.
Repeatthisprocessasoftenasisrequired.
CAUTION! Wear personal protective clothing such as goggles and protective
gloves!
6.5 Refrigerant charge
Fillingtheliquidrefrigerant:Itisrecommendedthatthesystemrstbelled
at standstill with gas on the high-pressure side up to a system pressure of at
least5.2bar(ifitislledbelow5.2barwithliquid,thereisariskofdryice
formation).Furtherllingaccordingtosystem.
To eliminate the possibility of dry ice formation when the system is operating
(duringandafterthellingprocess),theshut-off pointofthelow-pressure
switch should be set to a value of at least 5.2 bar.
6.4 Evacuation
ATTENTION! Do not start the compressor if it is under vacuum. Do not apply
any voltage - even for test purposes (must only be operated with
refrigerant).
Under vacuum, the spark-over and creepage current distances of the
terminal board connection bolts shorten; this can result in winding and
terminal board damage.
•Arefrigerantsupplement,whichmaybecomenecessaryafterstart-up,canbe
topped up in vapour form on the suction side.
ATTENTION!
Avoid overfilling the machine with refrigerant!
Donotchargeliquidrefrigerantintothesuction-sideonthe
compressor.
Do not mix additives with the oil and refrigerant.
WARNING! Never exceed the max. permissible pressures while charging.
Precautionsmustbetakenintime(eg.operatingauxiliaryconden-
sing unit for standstill pressure control or high pressure stage of
the cascade).