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Gehl R165 User Manual

Gehl R165
206 pages
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R135
R135 (EU)
R135 X-Series
R150
R150 (EU)
R150 X-Series
R165
R165 (EU)
R165 X-Series
Skid-Steer Loaders
Operator’s Manual
Form No.
50940193
DP0415
English
Revision D

Table of Contents

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Gehl R165 Specifications

General IconGeneral
BrandGehl
ModelR165
CategoryCompact Loader
LanguageEnglish

Summary

Proper Machine Use

Safety

Safety Symbols and Signal Words

Explains hazard warning symbols and signal words used in the manual and on the machine.

General Safety Precautions

Covers operator competence, machine hazards, and recommended operator qualifications.

During Operation

Provides critical safety recommendations for operating the machine safely.

Electrical Energy

Details hazards associated with electrical energy and precautions to avoid shocks or explosions.

Maintenance

General Maintenance Safety

Emphasizes reading and understanding safety procedures before performing any maintenance work.

Mandatory Safety Shutdown Procedure

Step-by-step instructions for safely shutting down the machine before servicing or leaving unattended.

Battery Hazards

Explains the risks associated with batteries, including explosive gas and acid spills.

Fire Hazards

Highlights precautions to prevent fires related to high temperatures and electrical systems.

Safety Equipment

Seat Belt

Emphasizes the importance of fastening and maintaining the seat belt for safe operation.

Operator Restraint Bar

Explains how to lower, adjust, and the importance of the operator restraint bar for starting the machine.

Safety Interlock System (Hydraloc™)

Describes the Hydraloc™ system's function in preventing unsafe operation and how to test it.

ROPS/FOPS

Defines the Roll-Over/Falling Object Protective Structure and warns against operating without it.

Lift Arm Support

Engage Lift Arm Support

Provides a step-by-step guide on how to properly engage the lift arm support device for safety.

Disengage Lift Arm Support

Outlines the procedure, requiring two people, to safely disengage the lift arm support.

Indicators and Controls

Throttle Controls

Travel Drive, Lift and Tilt Controls

Joystick Controls

Hand and Foot Controls

Lift Arm Float

Activating Lift Arm Float

Step-by-step instructions on how to activate the lift arm float feature for following ground contours.

Hydraglide™ Ride Control System (Option)

Attachment Mounting

Auxiliary Hydraulic System

Operation

Before Starting the Engine

Lists essential safety checks and familiarization before starting the engine.

Operational Checks

Provides a pre-start checklist to ensure the machine is ready for operation.

Stopping the Machine

Step-by-step procedure for safely stopping the machine and exiting the operator's compartment.

Jump-starting

Travel Drive Operation

Driving on an Incline

Lift Arm Operation

Lift Arm Float

Explains the lift arm float feature and its activation, including safety warnings.

Changing Attachments

Connecting Attachments

Provides step-by-step instructions for securely connecting various attachments to the machine.

Disconnecting Attachments

Connecting Auxiliary Hydraulic Couplings

Disconnecting Auxiliary Hydraulic Couplings

Self-Leveling (Option)

Using Buckets

Backfilling Holes and Embankments

Scraping with a Bucket

Using Pallet Forks

Safety Instructions When Working with Pallet Forks

Provides critical safety guidelines and precautions for operating the machine with pallet forks.

Loading and Transporting the Machine on a Transport Vehicle

Diesel Particulate Filter (DPF) Regeneration Procedures (DPF Models)

Reset Regeneration

Stationary Regeneration

DPF Maintenance

Maintenance Schedules

General Lubrication

Tilting the ROPS/FOPS

Lifting the Machine

Engine Maintenance

Checking Engine Oil Level

How to check the engine oil level using the dipstick and fill cap.

Changing Engine Oil and Filter

Detailed procedure for changing the engine oil and filter, including draining and replacement steps.

Fuel System Maintenance

Water Separator Maintenance

Changing Fuel Filter

Engine Air Cleaner

DPF Service (DPF Models)

V-Belt Maintenance

Cooling System

Hydraulic System

Checking Hydraulic Oil Level

How to check the hydraulic oil level using the sight gauge or dipstick, with safety notes.

Changing Hydraulic Oil

Explains when to change hydraulic oil and the procedure, including drain plug and filter replacement.

Hydraulic Hose Maintenance

Drive Chain Tension

Electrical System

Fuses, Relays and Diodes

Battery

Final Shutdown / Decommissioning

Before Disposal

Provides comprehensive instructions for shutting down, decommissioning, and preparing the machine for disposal.

Troubleshooting

Engine Troubleshooting

A table detailing common engine problems, their possible causes, and corrective actions.

Indicator Lamp Troubleshooting

Guides users through troubleshooting common indicator lamp issues related to engine oil pressure, hydraulic oil, and coolant.

Hydraulic System Troubleshooting

Addresses common issues within the hydraulic system, including control response, sluggishness, and overheating.

Hydrostatic Drive System Troubleshooting

Details troubleshooting for issues related to the hydrostatic drive system not operating, noisy operation, or overheating.

Electrical Troubleshooting

Covers troubleshooting steps for electrical system failures, control pad issues, and starter engagement problems.

Error Codes

Describes the meaning of various error codes reported on the information center display.

Engine Diagnostic Trouble Codes (DTC)

Lists Yanmar Engine Diagnostic Trouble Codes (DTCs) with SPN, FMI, P-Code, Part, Error Item, and State.

Specifications

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