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Gehl
Compact Loader
R220
Gehl R220 User Manual
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Skid-Steer Loader
s
Oper
a
tor’
s Manual
Form No.
50950106
AP0313
English
R190
R220
R260
2
Table of Contents
Table of Contents
3
Introduction
5
Loader Identification
6
Control/Indicator Symbols
7
Safety Information
9
Mandatory Safety Shutdown Procedure
10
Safety Reminders
10
Before Starting
10
During Operation
10
Safe Maintenance
11
New Decal Application
12
Safety Decals
12
Potential Hazards
12
ANSI-Style Safety Decals Inside the ROPS/FOPS
13
ANSI-Style Safety Decals on the Outside of the Loader
14
ANSI-Style Safety Decals in the Engine Compartment
16
ISO-Style (Used Internationally) Safety Decals Inside the ROPS/FOPS
17
ISO-Style Safety Decals on the Outside of the Loader
18
ISO-Style Safety Decals in the Engine Compartment
20
Product and Component Plate Locations
21
Operator Restraint Bar
23
Guards and Shields
23
Controls and Safety Equipment
23
Upper-Torso Restraint
24
Hydraloc
24
Operator’s Seat View
24
Rops/Fops
25
Parking Brake
25
Horn
25
Testing the Safety Interlock System
25
Rear Window Emergency Exit
26
Lift Arm Support Device
26
Accessory Plug
27
Dome Light
27
Work Lights
28
Heater
28
Heater and Air Conditioner
28
Engine Speed Control
29
Two-Speed Drive (Travel Mode Only)
29
Hydraglide Ride Control System
29
Power-A-Tach System
30
All-Tach Hitch
30
Float Control
30
Attachment Mounting
30
Activating the Warming Circuit
31
Indicator and Warning Lamp Display
31
To Extend the Hitch Pins
31
Information Center Electronic Display
33
Display Modes - Information Center Electronic Display
34
Single/Dual Screen
34
Bar Graph Limits Adjust
34
DTC Detailed Information
34
Supported Parameters
35
Settings Menu - Information Center Electronic Display
35
Fuel Level Source
35
Language
35
Engine Stop
38
Engine Water Temp Overheat Warning
38
DPF (Diesel Particulate Filter) Service
38
DPF Regeneration Acknowledgement
38
Left Panel
39
Right Panel
40
Drive Controls
41
Joystick Controls
41
Lift/Tilt Control
42
Hand/Foot Controls
43
T-Bar Controls
45
Auxiliary Hydraulic System
47
Standard-Flow Auxiliary Hydraulic Control
47
High-Flow Auxiliary Hydraulic Control
47
DPF (Diesel Particulate Filter) Regeneration
48
Electrical Battery Disconnect Switch
49
Starting the Engine
51
Fuel
51
Operation
51
Cold-Starting
52
Stopping the Loader
53
Cold Start Aids
53
Speed Limit Protection During a Cold Start
53
Jump-Starting
54
Parking the Loader
54
Changing Attachments
55
Connecting Attachments
55
Removing Attachments
56
Connecting Auxiliary Hydraulic Couplings
56
Standard-Flow Auxiliary Hydraulics/High-Flow Auxiliary Hydraulics
56
Self-Leveling
56
Self-Leveling Cancel
57
Using a Bucket
57
Digging with a Bucket
57
Loading a Bucket
58
Dumping the Load Onto a Pile
58
Dumping the Load into a Truck (or Hopper)
58
Dumping the Load over an Embankment
58
Leveling the Ground
59
Highway Travel
59
Scraping with a Bucket
59
Storing the Loader
60
Removing Loader from Storage
60
Transporting the Loader
61
Lifting the Loader
62
Regeneration Terms and Definitions
64
DPF Regeneration Acknowledgement Icon
65
Parking Brake Icon
65
DPF (Diesel Particulate Filter) Service Icon
65
Engine Stop Icon
65
Stationary Regeneration Safety
66
Other Stationary Regeneration Topics
66
Stationary Regeneration Procedure
67
Stationary Regeneration Abort Procedure
67
DPF Regen Flowcharts
68
Sliding Side Window Removal Procedure
71
Service
71
Replacement Parts
72
Loader Raising Procedure
73
Loader Lowering Procedure
74
Engine Compartment Access
74
Tilting Back the ROPS/FOPS
75
Adjustments
76
Removing Foreign Material
76
Lubrication
77
Chaincases
79
Checking and Adding Oil
79
Draining Oil
79
Adjusting Chain Tension
80
Drive Chains
80
Checking Chain Tension
80
Engine Air Cleaner
81
Outer Element
82
Inner Element
82
Reinstallation
82
Engine Service
83
Checking Engine Mounting Hardware
84
Checking Engine Oil Level
84
Changing Engine Oil and Filter
84
Engine Diagnostic Chart
85
Changing Fuel Filter
85
Checking the Water Separator
85
Hydraulic System
91
Checking Hydraulic Oil Level
91
Changing Hydraulic Oil Filter
91
Bucket Cutting Edge
92
Alternator Belt
92
Wheel Nuts
92
Changing Hydraulic Oil
92
Cleaning the Cooling System
93
Checking Coolant Level
93
Cooling System
93
Draining/Flushing the Cooling System
94
Tires
95
Checking Tire Pressure
95
Heater/Air Conditioner Filters
96
Electrical System
97
Fuse Panels
97
Battery
98
Troubleshooting
99
Maintenance
107
Specifications
111
Standard Features
114
Optional Features
114
Dimensional Specifications
115
Capacities and Ratings
118
Common Materials and Densities
120
Bucket Selection
121
Torque Specifications
123
Warranty
124
Index
125
Warnings
129
5
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Gehl R220 Specifications
General
Engine Power
70.7 hp
Rated Operating Capacity
2, 200 lbs
Tipping Load
4, 400 lbs
Engine Make
Yanmar
Hydraulic Pressure
3, 335 psi
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