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Generac Power Systems TTS Series

Generac Power Systems TTS Series
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TTS Series ILC-200
Integrated Load Center
Owner’s Manual
Register your Generac product at:
WWW.GENERAC.COM
1-888-GENERAC
(1-888-436-3722)
Para español , visita:
http://www.generac.com/servicesup port/productsupportlookup
Pour le français, visiter : http://www.generac.com/servicesupport/productsupportlookup
SAVE THIS MANUAL FOR FUTURE REFERENCE
MODEL NUMBER: 004892 (NEMA 3R) and 004877 (NEMA 1)
SERIAL NUMBER: _________________________
DATE PURCHASED:________________________

Table of Contents

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Generac Power Systems TTS Series Specifications

General IconGeneral
OperationAutomatic
DimensionsVaries by model
WeightVaries by model
Poles2, 3
NEMA RatingNEMA 3R
Voltage Rating120/240V, 208V, 480V
EnclosureNEMA 3R
Voltage120/240V

Summary

Introduction and Safety

Introduction to Generac Product

Introduces the Generac product and emphasizes reading the manual thoroughly for safe operation.

General Safety Rules and Alerts

Provides general safety rules and defines hazard alert symbols (DANGER, WARNING, CAUTION, NOTE).

Safety Symbols and Meanings

Explains hazard symbols like DANGER, WARNING, CAUTION, and associated safety messages.

General Information

Unpacking and Equipment Description

Instructions for unpacking the ILC and overview of its components.

Service Disconnect and Panel Board

Explains service disconnect breakers and the panel board structure.

Transient Voltage Surge Suppression (TVSS)

Details the TVSS function, components, and protection modes.

TVSS Modes of Protection

Lists the modes of protection provided by the TVSS.

TVSS Ratings and Certification

Specifies surge capacity, suppression levels, and UL recognition.

TVSS Disconnect and Status Indicators

Describes the TVSS disconnect breaker and status LEDs.

Remote Alarm Contacts

Details the function and ratings of remote alarm contacts for TVSS status.

Automatic Transfer Switch Function

Explains the ATS function in transferring electrical load between sources.

Panel Board Features

Details voltage rating, amperage rating, and recommended circuit breakers.

Transfer Mechanism

Describes the mechanism housing the main contacts, solenoid, and linkages.

Ratings-Data Label and Enclosure

Details ILC ratings, data label importance, and enclosure types.

Safe Use of Transfer Switch

Emphasizes safety rules, manual consultation, and posting rules.

Transfer Switch Mechanism Details

Explains single-phase use, terminal lugs, and wire ranges.

Transfer Switch Data Decal

Notes the data decal and its importance for information and ordering parts.

Installation

Introduction to Installation Procedures

Lists installation steps including unpacking, mounting, and connecting.

Mounting the Enclosure

Provides instructions and warnings for mounting the enclosure securely.

Connecting Power and Load Lines

Details connecting power source and load leads to the switch.

2-Pole Mechanism Description

Describes the 2-pole mechanism, utility, and standby terminals.

Connecting Start Circuit Wires

Instructions for connecting generator start circuit wires and recommended gauge sizes.

On-Site Generator Connections

Details connecting wiring to specific terminals for generator starting.

Battery Charger Operation

Explains how the battery charger operates and its activation steps.

Auxiliary Contacts Functionality

Describes access to auxiliary contacts for customer accessories and their operation.

Operation

Functional Tests and Adjustments

Emphasizes careful inspection and functional testing after installation.

Manual Operation Procedures

Instructions for manually operating the transfer switch, with safety warnings.

Manual Transfer to Normal Source

Steps to check manual operation to the normal source side.

Manual Transfer to Generator Source

Steps to check manual operation to the generator source side.

Manual Return to Utility Source

Steps to check manual operation returning to the utility source side.

Voltage Checks Overview

General instructions for performing voltage checks.

Utility Voltage Checks

Procedures for checking utility voltage at transfer switch terminals.

Generator Voltage Checks

Procedures for checking generator voltage and frequency.

Main Contacts at Normal (Utility)

Explains contact position and window indicators for normal utility connection.

Main Contacts at Neutral

Describes the neutral position and window indicators.

Main Contacts at Standby (Emergency)

Explains contact position and window indicators for standby generator connection.

Sequence 1: VoltageFrequency Dropout

Describes the first step in the automatic transfer sequence.

Sequence 2: Line Interrupt Delay

Explains the delay before starting the generator upon utility failure.

Sequence 3: Engine Run & Warmup Timers

Details the timers for generator run and warmup before load transfer.

Sequence 4: Standby Voltage & Frequency Sensors

Explains sensor checks for standby generator output.

Sequence 5: Voltage Pickup

Describes the condition for utility voltage restoration.

Sequence 6: Return to Utility Timer

Explains the timer preventing premature transfer to utility.

Sequence 7: Engine Cool Down Timer

Details the timer for generator cooldown before shutdown.

The Human Machine Interface (HMI)

Provides overview of HMI, including screens and navigation.

HMI Home Screen Overview

Describes the initial screensaver cleared display and overview.

HMI Status Indicators

Explains mimic diagram, SYSTEM READY, and EXERCISING indicators.

Sequence of Operation Settings

Lists parameters and default values for sequence settings.

HMI Navigation with Pushbutton Arrow

Explains using arrow buttons to navigate HMI screens.

HMI Configuration Menu

Describes the menu for selecting HMI screens and viewing software versions.

Transfer Switch Settings Screen 1

Details settings for inphase, TDN, and system voltage selection.

Transfer Switch Settings Screen 2

Covers utility fail/pickup thresholds, delays, and generator load acceptance settings.

Transfer Switch Settings Screen 3

Details settings for engine warm-up, cool down, and minimum run timers.

Transfer Switch Settings Screen 4

Covers utility frequency settings and thresholds.

Exercise and Clock Setup

Instructions for setting system time, date, and exercise functions.

Exercise Setup Configuration

Details setting exercise day, time, duration, and transfer options.

Manual Test Functions

Accesses test functions like TEST, FAST TEST, RETURN TO NORMAL, and RESET ALARMS.

InputOutput Signal Maintenance

Explains interpreting input/output status indicators on the HMI.

Voltage Measurement Display

Shows utility and generator voltage inputs on the HMI screen.

Voltage Measurement Calibration

Instructions for calibrating utility and generator voltage inputs on the HMI.

System Status Monitoring

Describes the system status screen for operation and troubleshooting.

System Utility Menu Functions 1

Accesses functions like Clean Screen, Contrast, and Calibrate.

System Utility Menu Functions 2

Accesses Contrast adjustment popup and other utility functions.

Generator Tests Under Load

Procedures for testing the generator operation under various load conditions.

Checking Automatic Operation

Steps to verify the system's proper automatic transfer sequence.

Installation Summary and User Education

Verifies installation, operation, and educates the end-user.

Shutting Generator Down While Under Load

Maintenance

Monthly Transfer Switch Operation

Recommends operating the transfer switch monthly for testing.

Annual Cleaning and Inspection

Details yearly cleaning and inspection for damage.

Main Current Carrying Contacts Check

Advises annual checking of main contacts by a service dealer.

Twelve-Volt Battery Replacement

Recommends replacing rechargeable lead acid batteries every three years.

Lubrication Guidelines

States no additional lubrication is usually required, but specifies greases for service.

Modbus Map

Modbus Description and Protocol

Describes the document detailing transfer switch data via the secondary communication port.

Communication Settings

Lists protocol, baud rate, data bits, parity, and stop bits.

Modbus Station Configuration

Specifies the Modbus station number.

Modbus Data Map

Provides a register map for available data points and their descriptions.

Drawings and Diagrams

Assembly Drawing 1 of 3

Shows the first part of the assembly drawing for the ILC.

Assembly Drawing 2 of 3

Shows the second part of the assembly drawing for the ILC.

Assembly Drawing 3 of 3

Shows the third part of the assembly drawing, including a parts list.

Schematic Drawing 1 of 2

Provides the first part of the schematic diagram for the ATS with ILC and Modbus.

Schematic Drawing 2 of 2

Provides the second part of the schematic diagram for the ATS with ILC and Modbus.

Wiring Diagram 2 of 2

Shows the second part of the wiring diagram for the ATS with ILC and Modbus.

Installation Drawing 1 of 2

Shows the first part of the installation drawing for ILC NEMA 1/3R.

Installation Drawing 2 of 2

Shows the second part of the installation drawing for ILC NEMA 1/3R.

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