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Genesis Instant Technical Manual
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10.2
Control Board
The Control Board is the main controller for all of the machines functions. The
board is located inside the door behind the monetary cover. To gain access to
the board:
1.
Switch off the power to the machine and open the front door. Unscrew
and remove the two knurled thumbscrews securing the monetary cover.
2.
Open the monetary cover. Loosen the four screws securing the control
board cover and remove.
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echnical Manual
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Table of Contents
Table of Contents
3
Important Safeguards
7
Section 1 - Machine Specifications
8
Specifications Table
8
Canister Capacities (Approximate)
8
Water Filter
8
External Features
9
Internal Features
10
Drinks Choice (Instant Machines)
11
Drinks Choice (Freshbrew Machines)
12
Drinks Choice (B2C Machines)
13
Drinks Choice (B2C & Teapot Machines)
14
Section 2 - Installation Procedure
15
Locating the Machine
15
Connecting the Water Supply
16
Connecting the Electricity Supply
16
Commissioning Procedure
17
Section 3 - Programming Mode
21
Drink Selection Keypad
21
Menu Display
21
Accessing the Programming Mode
22
Section 4 - Engineers Program
24
Data Recall Menu
24
Diagnostic Menu
28
Test Menu
29
Price Menu
34
Product Configuration Menu
37
Free Vend Menu
49
Coins In/Out
49
System Settings Menu
50
Security Codes Menu
64
Timed Events Menu
64
Section 5 - Service Keypad Functions
72
Button 1 - Program Entry
72
Button 2 - Brewer Open (Freshbrew Machines)
72
Button 3 - Rinse/Flush
72
Button 4 - Brewer Clean (Freshbrew Machines)
73
Button 5 - View Counters
73
Button 6 - Test Vend
73
Button 7 - Cup Test
74
Button 8 - Park Head
74
Button 9 - Boiler Fill (B2C Machines)
74
Button 10 - Machine Cool down (B2C Machines)
74
Button 11 - Coex® Tablet Clean (B2C Machines)
74
Button 12 - Reset Waste Counter (FB & B2C Machines)
74
Button 13
74
Button 14 - Clear Surevend™ Error
74
Section 6 - the Vend Cycle
75
Standby Mode
75
Selecting a Drink
75
Replacing/Updating Drink Selection Decals
78
Section 7 - Technical Information
79
Water Services
79
Hot Water System
79
Ingredient Dispense
80
Mixing System
80
Moving Dispense Head
80
Cup Dispense Unit
81
Waste Level Probes
82
Brewer Unit (Freshbrew Machines)
82
Coex® Brewer (B2C Machines)
83
Teapot
83
Power Supply Unit
83
Amp Filter
84
Coin Mechanism Transformer
84
Coin and Card/Key Systems
84
Change Giver
84
Coin Blocker
84
Card/Key System
84
Section 8 - B2C (Espresso) System
85
Example Vend
85
System Overview
85
Genesis B2C Water Flow Diagram
88
Section 9 - Pre-Set Drink Timings
89
Instant - Option 1 (Two Coffee Selections)
89
Instant - Option 2 (Soup and Instant Coffee)
90
Freshbrew - Option 1
92
Freshbrew - Option 2
93
Grammes/Second Information
96
Section 10 - Electrical/Electronic Diagrams
97
Console Board/Service Keypad
97
Control Board
98
Control Board Connections - 1
99
Control Board Connections - 2
100
Input/Output Board (Instant Machines)
101
Output Circuit (Instant Machines)
102
Input/Output Board (Freshbrew Machines)
103
Output Circuit (Freshbrew Machines)
104
A) Input/Output Board (B2C Machines)
105
B) Input/Output Board (B2C & Teapot Machines)
106
Output Circuit (B2C Machines)
107
Input/Output Board Connections (Common)
108
Input/Output Board Connections (Instant Machines)
109
Input/Output Board Connections (Freshbrew Machines)
110
Input/Output Board Connections (B2C Machines)
111
A) Power Circuit - 230V System
112
B) Power Circuit - 230V System
113
Heater Circuit
114
Section 11 - Dispense Pipe Lengths
116
Instant - Option 1 Machines
116
Instant - Option 2 Machines
117
Freshbrew Machines
118
B2C Machines
119
B2C & Teapot Machines
120
Section 12 - Diagnostics and Maintenance Procedures
121
Diagnostics
121
Heater Tank De-Scale Procedure (Instant & Freshbrew Machines)
123
Brewer Maintenance (Freshbrew Machines)
124
Adjusting the Cup Drop Mechanism
127
B2C System Drain down (B2C Machines)
128
Coex® Brewer/Bean Grinder Maintenance (B2C Machines)
130
Section 13 - Spare Parts
137
Exterior View
138
Door Interior
140
Console Assembly
142
Interior View - Instant Machines
144
Interior View - Instant Machines (Covers Removed)
146
Interior View - Freshbrew Machines
148
Interior View - Freshbrew Machines (Covers Removed)
150
Interior View - B2C Machines
152
Interior View - B2C Machines (Covers Removed)
154
Interior View - B2C & Teapot Machines
156
Interior View - B2C & Teapot Machines (Covers Removed)
158
Cup Drop Unit Assembly
160
Tall Canister Assembly
162
Short Canister Assembly
164
Coffee Canister Assembly (Freshbrew Machines)
166
Dispense Head Assembly
168
Dispense Head Assembly
171
Boiler Assembly (Instant/Freshbrew Machines)
172
Mixing System & Hygiene Kit
174
Power Supply Assembly
176
Brewer Motor Assembly (Freshbrew Machines)
178
Brewer Assembly (Zuma)
180
Coex® Brewer/Motor Assembly (B2C Machines)
186
Teapot Assembly (B2C & Teapot Machines)
188
Water Inlet/Pressure Valve Assembly (B2C Machines)
190
Water Inlet/Pressure Valve Assembly (B2C Machines)
193
Pressure Boiler Assembly (B2C Machines)
194
Fresh Bean Container (B2C Machines)
196
Water Filter Assembly (Brita 'Aquaquell')
198
Water Filter Assembly (Brita '06B')
200
Water Filter Assembly (Everpure)
202
Base Cabinet & Waste Equipment
204
Optional Payment System Equipment
207
Notes
208
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Genesis Instant Specifications
General
Brand
Genesis
Model
Instant
Category
Vending machines
Language
English
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