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Genie GCL-MJ&MH User Manual

Genie GCL-MJ&MH
52 pages
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PROPER APPLICATION
Door Type Operator Type HP/Max Door Weight
Sec
Rolling Steel
tional Jackshaft/Hoist
Sectional = 620 lbs.
Rolling Steel = 580 lbs.
(Vertical Lift and
Lift Clearance Type
(Sidemount,
(Available in 1/2HP only)
Chain Couple)
NOT FOR RESIDENTIAL USE
This Installation Manual provides the information required to install, troubleshoot and
maintain a GCL-MJ&MH
Commercial / Industrial Door Operator.
TensiBelt
Medium Duty Operator
GCL-MJ&MH
111852.501539
08-12
JACKSHAFT/HOIST
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Genie GCL-MJ&MH Specifications

General IconGeneral
TypeChain Drive
Max Door Height7 ft
Horsepower1/2 HP
Voltage120V
Drive SystemChain drive
Remote ControlIncluded
Speed7 inches per second
Remote Controls2 included

Summary

How to Use This Manual

Safety Information and Instructions

Details safety terminology and critical instructions for safe operation.

Installation and Setup

Covers pre-installation, installation steps, and operator setup procedures.

Features, Troubleshooting, and Maintenance

Details operator features, troubleshooting, service, and maintenance information.

Safety Information and Instructions

Important Precautions Before Operation

Key safety guidelines and precautions to follow before operating the door.

Critical Installation Information

Job Site Considerations

List of items to consider before selecting an operator for a specific job site.

Entrapment Protection Requirements

Details requirements for fail-safe external reversing devices for safe operation.

Approved Entrapment Devices

Lists UL approved entrapment devices for compliance with UL325 requirements.

Rolling Steel Door Specifications

Chart detailing allowable door widths and specifications for rolling steel doors.

Sectional Door Specifications

Chart detailing specifications for various types of sectional doors.

Critical Installation Warnings

Crucial warnings and instructions to reduce the risk of severe injury or death during installation.

Installation

Rolling Steel Door Mounting

Instructions for assembling the operator for right-hand or left-hand mounting on rolling steel doors.

Front of Hood Assembly

Details attaching the operator assembly and door sprocket for front of hood mounting.

Wall Mount Installation

Instructions for wall mounting the GCL-MJ&MH™ Rolling Steel unit using an optional kit.

Sectional Door Chain Coupling

Steps for mounting the operator for sectional doors using a chain couple system.

Chain Tensioning Tip

Guidance on ensuring proper chain tension for smooth operator function.

Chain Couple Sprocket Attachment

Detailed steps for attaching sprockets and chains for counterbalance door shafts.

Spreader Bracket Installation

Instructions for installing an optional chain spreader bracket for improved chain alignment.

Clutch Adjustment Procedure

Procedure for adjusting the operator's friction style clutch for proper protection.

Brake Adjustment Procedure

Steps to adjust the brake mechanism for optimal spring tension and movement.

Hand Chain and Keeper Installation

Guide for routing the hand chain, connecting ends, and mounting the chain keeper.

Wiring

Line Voltage Wiring Guide

Instructions for connecting the operator to the main power supply, emphasizing safety.

Low Voltage Control Wiring

Guide for connecting low voltage control circuits like wall controls and radio receivers.

External Wiring Diagram

Diagram showing external wiring connections for control signals and accessories.

Wall Control Wiring

Wiring instructions for 1, multiple 3-button, and single button accessory wall controls.

Wall Control Safety Warning

Warning about the placement and safety precautions for wall controls.

Interlock Switch Installation

Details on installing optional interlock switches for door locks or pass-through doors.

Radio Control and Photocells

Instructions for connecting radio controls and photocell systems for safety.

Sensing Edge Switch Installation

Steps for installing sensing edge switches, including wiring and connection methods.

Safety Instructions

Key Operator Safety Warnings

Key safety warnings for operators, including testing, manual release, and door balance.

Operator Setup Procedure

Control Panel Overview

Overview of the control panel features, including LCD display, keys, and operating modes.

Control Panel Safety Danger

Critical safety warning regarding contact with internal control panel components.

Setting Constant Contact Mode

Procedure to set the operator's open and close modes to constant contact for safe operation.

Setting Limit Travel

Instructions for setting the full open and closed limits for the door operator.

Setting Limit Overrun

Procedure to adjust the limit overrun for proper door seal at the down limit.

Configuring Monitored Reversing Devices

Instructions for enabling and configuring monitored reversing devices like Safe-T-Beams.

Max Run Timer Settings

Explanation and procedure for resetting the maximum run timers for operator protection.

Setting the Mid-Stop Feature

Procedure for programming a mid-stop point for the operator during opening cycles.

Changing Open/Close Modes

Instructions for changing open and close modes to momentary contact if safety devices are installed.

Special Operator Features

Operator Cycle Count

How to view the built-in cycle counter that tracks operator usage.

Firmware Version Display

Procedure to display the current firmware version number of the operator's micro-controller.

Setting Operator Type

How to set the operator type (Jackshaft or Trolley) for correct configuration.

Troubleshooting

Run Mode Display Operation

Explanation of how the operator's LCD display indicates status and error codes.

Error Code Overview

Information on the error code memory and how codes are displayed and stored.

Viewing Error Codes

How to view the operator's error code memory and understand its content.

Run Code Memory

Explanation of run code memory storing events for troubleshooting aid.

Viewing Run Codes

Procedure to view the run code memory and interpret the stored codes.

Troubleshooting Example

Example demonstrating how to use run and error codes to diagnose operator issues.

Diagnostic LED Indicators

Explanation of diagnostic LED indicators on the circuit board for problem signaling.

Monitored Photocell Diagnostics

Chart to diagnose issues with monitored photocells based on LED status.

Service and Maintenance

Maintenance Schedule

Schedule of recommended service and maintenance items for the operator.

Appendix A: Parts Lists

Basic Hoist Operator Parts

Illustrated parts list and breakdown for the basic hoist operator components.

Basic Jackshaft Operator Parts

Illustrated parts list and breakdown for the basic jackshaft operator components.

Basic Shaft Assembly Parts (Hoist)

Detailed parts list and diagrams for basic shaft assembly components.

Basic Shaft Assembly Parts (Jackshaft)

Detailed parts list and diagrams for basic shaft assembly components.

Basic Electric Box Parts

Illustrated parts list and breakdown for the electric box and its components.

Appendix B: Terminal Assignments

Screw Terminal Assignments

Mapping of input terminals to functions and connection types for wiring.

Other Connection Details

Details on connections for radio, expansion port, transformer, brake, motor, and sensors.

Appendix C: Display Codes

Display Run Codes

List of condition codes displayed during operator run modes and their meanings.

Display Error Codes

List of error codes displayed by the operator and their corresponding condition descriptions.

Display Error Codes (Continued)

Continuation of error codes, detailing specific board failures and operational faults.

Commercial Operator Limited Warranty

Warranty Terms and Conditions

Details warranty coverage, exclusions, and responsibilities for the commercial operator.

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