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Genie GCL-J&H 1/2HP User Manual

Genie GCL-J&H 1/2HP
68 pages
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Standard Duty Operator
GCL-J
&
H
JACKSHAFT/HOIST
PROPER APPLICATION
ALL TYPES
Jackshaft/Hoist
Hood Mount or
Wall Mount
Door Type Operator Type HP/Max Door Weight HP/Max Door Weight
(Sectional) (Rolling Steel)
1/2HP = 1120 lbs
3/4HP = 1370 lbs
1HP = 1620 lbs
1/2HP = 998 lbs
3/4HP = 1220 lbs
1HP = 1440 lbs
NOT FOR RESIDENTIAL USE
This Installation Manual provides the information required to install, troubleshoot and
maintain the GCL-J&H
Commercial / Industrial Door Operator.
111845.502351 04-14
MultiVolt®
EZ Limit®
TensiBelt®
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Genie GCL-J&H 1/2HP Specifications

General IconGeneral
Horsepower1/2 HP
Drive TypeChain Drive
Safety SensorsYes
Speed7 inches per second
Voltage120V

Summary

Section 1: How to Use This Manual

Section 2: Safety Information & Instructions

IMPORTANT READ PRIOR TO ANY DOOR OPERATION

Essential safety guidelines and checks before operating the door.

Section 3: Critical Installation Information

Job Site Issues to Consider/Concerns

List of factors to consider before selecting an operator for a specific job site.

ENTRAPMENT PROTECTION

Requirements for fail-safe external reversing devices for momentary contact operation.

Rolling Steel Door Chart (sq. ft.)

Table detailing square footage capacities for rolling steel doors based on gauge and type.

Sectional Door Chart (sq. ft.)

Table detailing square footage capacities for sectional doors by series and construction.

IMPORTANT INSTALLATION INSTRUCTIONS

Crucial safety and procedural guidelines to follow during installation to prevent severe injury or death.

Section 4: Installation

Rolling Steel Doors

Instructions for installing the operator on rolling steel doors.

Front of Hood Installation

Details the procedure for mounting the operator on the front of the hood.

Chain Installation (Figure 3)

Step-by-step guide for installing the drive chain and sprockets.

Wall Mount Installation Figure 4.

Procedure for mounting the operator to the wall for rolling steel doors.

Sectional Doors

Instructions for installing the operator on sectional doors.

Chain Couple Installation Figure 5.

Procedure for connecting the operator to the door shaft using a chain.

For Hollow Counterbalance Door Shaft

Specific steps for attaching the sprocket to a hollow counterbalance door shaft.

For Solid Counterbalance Door Shaft

Specific steps for attaching the sprocket to a solid counterbalance door shaft.

Installation of optional chain spreader bracket

Procedure for installing an optional chain spreader bracket for tensioning.

Hand Chain and Keeper

Instructions for routing and installing the hand chain and keeper.

Clutch Adjustment Fig. 12

Details how to adjust the operator's friction style clutch for proper operation.

Section 5: Wiring

Line Voltage Wiring Fig. 1

Step-by-step guide for connecting the main line voltage power to the operator.

Low Voltage Control Wiring (general) Fig. 2

Instructions for connecting low voltage control circuit wires for wall controls, timers, etc.

External Wire Diagram

Diagram illustrating wiring connections for various control devices and inputs.

Wall Control

Guidelines for locating and wiring wall control stations.

Interlock Switches (Rolling Steel)

Installation of optional interlock switches for rolling steel doors with locks or pass doors.

Interlock Switches (Sectional)

Installation of optional interlock switches for sectional doors with locks or pass doors.

Monitored Photocells

Wiring instructions for monitored photocell systems, including Safe-T-Beams®.

Commercial Non-Monitored Photocells

Wiring instructions for standard commercial non-monitored photocells.

Sensing Edge Installation

Procedure for installing sensing edge devices, including wired and wireless types.

External Radio Installation

Instructions for connecting an external radio receiver to the operator.

Motor Connection

Procedure for connecting the motor harness and applying power.

Section 6: Operator Setup Procedure

Control Panel

Overview of the control panel features, keys, and display functions.

Setting Close Direction

Procedure to set the correct direction for door opening and closing.

Setting Braking Rate

How to adjust the operator's braking rate for smooth deceleration.

Setting Travel Limits

Instructions for setting the upper and lower travel limits for the door.

Resetting Travel Limits

Procedure to reset the previously set travel limits.

Setting Limit Overrun

Adjusting the limit overrun for a proper door seal against the floor.

Setting Open and Close Modes (Constant vs Momentary Contact)

Configuring the operator for constant or momentary contact operation modes.

Adding a Transmitter

Instructions for adding a new radio transmitter to the operator.

Removing Individual Transmitter

Procedure for removing a specific radio transmitter from the operator.

Removing All Transmitters

Procedure for removing all programmed radio transmitters from the operator.

Setting Mid-Stop Limit

Setting a programmable mid-stop point for opening the door.

Resetting the MRT

Procedure to reset the Maximum Run Timer (MRT) after adjustments.

Monitored Reversing Devices

Configuration and calibration of monitored reversing devices like Safe-T-Beams®.

Section 7: Special Operator Features

Operator Cycle Count

Displays the total number of open/close cycles the operator has performed.

GDO and Display Firmware

Shows the firmware versions for the operator and display.

Operator Type Fig. 3

How to set or verify the operator type (Jackshaft or Trolley).

Section 8: Troubleshooting

Display Operation in Run Mode

How the operator display indicates status and actions during normal operation.

Error Codes

Explanation of error codes and how to view the stored error memory.

Run Codes

Explanation of run codes and how to view the stored run code memory.

TROUBLESHOOTING EXAMPLE USING RUN AND ERROR CODE MEMORIES. Fig. 5

A practical example demonstrating how to use run and error codes for troubleshooting.

LED Indicators Fig. 6

Description of diagnostic LEDs on the circuit board for troubleshooting.

Monitored Photocell Self-diagnostic Troubleshooting Chart

Chart to diagnose issues with monitored photocell systems using LED indicators.

Section 9: Service and Maintenance

Maintenance Schedule

Table outlining recommended service items and their frequency.

Section 10: Appendix A

Basic Operator Parts Hoist

Illustrated parts breakdown for the hoist operator configuration.

Basic Operator Parts Jackshaft

Illustrated parts breakdown for the jackshaft operator configuration.

Basic Operator Parts Jackshaft/Hoist Combo

Illustrated parts breakdown for the jackshaft/hoist combo operator.

Alternate Motor Options (Not UL Approved)

Details alternate motor options available for the operator, specifying types and part numbers.

Basic Shafts Parts Hoist

Detailed list of parts for hoist output and clutch shafts.

Basic Shafts Parts Jackshaft

Detailed list of parts for jackshaft clutch shafts.

Basic Shaft Parts Hoist/Release Combo

Detailed list of parts for hoist/release combo clutch shafts.

Basic Electric Box Parts

Illustrated breakdown of parts within the operator's electric box.

Electric Box Layout

Diagram showing the layout of components within the electric box for single and three phase.

Section 10: Appendix B

Screw Terminal Assignments

List of terminals, their functions, input types, and connection types.

Section 10: Appendix C

Run Code Displays

Table of condition codes and their corresponding descriptions for operator run status.

Error Codes Displays (continued)

Continuation of error code displays and their descriptions for troubleshooting.

Commercial Operator Limited Warranty

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