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Genie GS-1532 User Manual

Genie GS-1532
67 pages
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Genie GS-1532 Specifications

General IconGeneral
Platform Height15 ft
Platform Capacity227 kg
Gradeability25%
Fuel TypeElectric
Overall Width2.44 m
Drive Speed - Elevated0.8 km/h
Turning Radius3.66 m
Lower Time45 seconds
Drive Speed - Lowered4.8 km/h
Turning Radius (Outside)3.66 m
Weight3, 240 lbs

Summary

Introduction

Owners, Users and Operators

Emphasizes operator's role in safe machine operation and collaboration.

Hazard Classification

Explains Genie's symbols, color coding, and signal words for hazard identification.

Intended Use

Defines the machine's purpose for lifting personnel and materials to aerial work sites.

Safety Sign Maintenance

Provides guidelines for cleaning and maintaining safety signs on the machine.

Symbol and Hazard Pictorials Definitions

General Hazard Pictorials

Illustrates common hazards like crush, collision, tip-over, and electrocution risks.

Specific Hazard Pictorials

Shows pictograms for explosion, fire, burn, skin injection, and operational safety warnings.

General Safety

Safety Signs and Locations

Highlights the importance and placement of safety decals on the machine.

Danger and Warning Statements

Details critical safety rules and potential hazards like electrocution and tip-over.

General Safety (Continued)

Safety Signs and Locations (Continued)

Continues to show specific safety decals and their locations on the machine.

Hazard Warnings Summary

Provides a summary of key hazards with associated warnings and safety instructions.

General Safety (Continued)

Safety Signs and Locations (Continued)

Continues to illustrate specific safety decals and their locations on the machine.

Specific Hazard Warnings

Details specific hazards like electrocution, explosion, tip-over, and crushing.

Personal Safety

Fall Protection

Discusses requirements and guidelines for personal fall protection equipment (PFPE) if needed.

Work Area Safety

Electrocution Hazards

Explains risks associated with electrical power lines and required clearance distances.

Tip-over Hazards and Capacity

Warns about tip-over risks and provides platform capacity charts based on height.

Work Area Safety (Continued)

Maximum Capacity Tables

Lists maximum load capacities for various models at different platform heights.

Work Area Safety (Continued)

Platform Operation Safety

Covers safe operation on firm surfaces, wind conditions, and driving with a raised platform.

Work Area Safety (Continued)

Manual Force and Load Restrictions

Details maximum allowable manual force and restrictions on replacing critical components.

Operational Restrictions

Warns against modifications, placing loads outside the platform, and using the machine on unstable surfaces.

Work Area Safety (Continued)

Slope and Traction Hazards

Provides slope ratings for stowed positions and notes on ground conditions.

Fall and Collision Hazards

Addresses fall protection from guard rails and awareness of blind spots during operation.

Work Area Safety (Continued)

Obstructions and Personal Protective Equipment

Advises checking for overhead obstructions and complying with PPE regulations.

Hazardous Operations

Details risks of hydraulic leaks, improper compartment access, and using damaged machines.

Work Area Safety (Continued)

Battery Safety and Hazards

Covers burn, explosion, and component damage hazards related to batteries.

Electrocution/Burn and Tip-over Hazards

Warns about electrical shock from terminals and tip-over risks due to battery weight.

Lifting and Lockout Procedures

Guides on safe lifting of batteries and lockout procedures after use.

Legend

Component Identification (GS-1530 to GS-1932)

Identifies key components of the machine with numbered labels for specific models.

Legend (Continued)

Component Identification (GS-2032 to GS-3232)

Identifies key components of the machine with numbered labels for specific models.

Legend (Continued)

Component Identification (GS-2046 to GS-3246)

Identifies key components of the machine with numbered labels for specific models.

Controls

Ground Control Panel

Describes the functions of the key switch, breaker, hour meter, and emergency stop.

Controls (Continued)

Outrigger Control Panel (GS-3232 Models)

Explains the indicators and buttons for operating the outriggers on GS-3232 models.

Controls (Continued)

Platform Control Panel

Lists the components of the platform control panel, including the joystick and buttons.

Controls (Continued)

Platform Control Panel Functions

Details the operation of the thumb rocker switch, drive speed, and lift/drive functions.

Inspections

Pre-operation Inspection Fundamentals

Outlines the importance and purpose of pre-operation inspections before using the machine.

Inspections (Continued)

Pre-operation Inspection Checklist

Provides a detailed checklist of items to inspect on the machine and its components.

Inspections (Continued)

Function Test Fundamentals

Explains the purpose of function tests and the procedure for handling malfunctions.

Inspections (Continued)

Function Tests: Ground Controls

Details tests for emergency stop, up/down functions, and emergency lowering from ground controls.

Function Tests: Platform Controls

Covers testing the emergency stop and horn from the platform control panel.

Inspections (Continued)

Function Tests: Platform Controls (Continued)

Describes tests for the function enable switch, up/down functions, and steering from the platform.

Inspections (Continued)

Function Tests: Drive and Braking

Outlines tests for driving, braking, and ensuring the machine stops abruptly after movement.

Function Tests: Tilt Sensor Operation

Details how to test the tilt sensor and its associated alarms and function disablement.

Inspections (Continued)

Function Tests: Limited Drive Speed

Describes testing the maximum drive speed with the platform raised and actions for exceeding limits.

Function Tests: Pothole Guards

Explains how to test the deployment and function of pothole guards under various conditions.

Inspections (Continued)

Test the Outrigger System

Provides steps to test the extension and retraction of outriggers and their leveling indicators.

Inspections (Continued)

Workplace Inspection

Emphasizes the importance of inspecting the work area for hazards before moving the machine.

Inspections (Continued)

Decal Inspection for GS-1530, GS-1532, GS-1930, GS-1932

Lists part numbers and descriptions for decals on specific models for visual verification.

Inspections (Continued)

Decal Locations (GS-1530, GS-1532, GS-1930, GS-1932)

Shows diagrams illustrating the locations of various decals on the machine's ground and battery sides.

Inspections (Continued)

Decal Inspection for GS-2032, GS-2632, GS-3232

Lists part numbers and descriptions for decals on specific models for visual verification.

Inspections (Continued)

Decal Locations (GS-2032, GS-2632, GS-3232)

Shows diagrams illustrating the locations of various decals on the machine's ground and battery sides.

Inspections (Continued)

Decal Inspection for GS-2046, GS-2646, GS-3246

Lists part numbers and descriptions for decals on specific models for visual verification.

Inspections (Continued)

Decal Locations (GS-2046, GS-2646, GS-3246)

Shows diagrams illustrating the locations of various decals on the machine's ground and battery sides.

Inspections (Continued)

Decal Inspection for GS-2046, GS-2646, GS-3246 (Continued)

Continues the list of part numbers and descriptions for decals on specific models.

Inspections (Continued)

Decal Locations (GS-2046, GS-2646, GS-3246) (Continued)

Continues to show diagrams illustrating the locations of decals on the machine.

Inspections (Continued)

Decal Inspection for GS-2046, GS-2646, GS-3246 (Continued)

Continues the list of part numbers and descriptions for decals on specific models.

Inspections (Continued)

Decal Locations (GS-2046, GS-2646, GS-3246) (Continued)

Continues to show diagrams illustrating the locations of decals on the machine.

Operating Instructions

Fundamentals

Introduces the section, emphasizing operator responsibility for safe operation and following manuals.

Operating Instructions (Continued)

Emergency Stop and Lowering Procedures

Details how to use the Emergency Stop button and the emergency lowering knob.

Operation Modes (Ground and Platform)

Explains how to operate the machine from ground controls and platform controls.

Outrigger Operation (GS-3232 Models)

Describes the process of extending and retracting outriggers on GS-3232 models for leveling.

Operating Instructions (Continued)

Retracting Outriggers, Steering, and Driving

Covers procedures for retracting outriggers, steering, and driving the machine.

Driving on Slopes

Provides guidance and ratings for driving the machine on slopes.

Operating Instructions (Continued)

Determining Slope Grade

Explains methods for measuring slope grade using tools or inclinometers.

ECM Fault Codes

Lists common ECM fault codes and their conditions for troubleshooting.

Operating Instructions (Continued)

Ground Operation, Overload, Battery Level, and Safety Features

Explains ground operation, overload indicators, battery status, safety arm use, and guardrail folding.

Operating Instructions (Continued)

Guardrail Folding and Raising (GS-2046 to GS-3246)

Describes how to fold down and raise guardrails for specific models.

Operating Instructions (Continued)

Battery and Charger Instructions

Provides guidelines for charging batteries, including safety precautions and maintenance.

Transport and Lifting Instructions

Observe and Obey

Lists key recommendations and responsibilities for drivers securing loads.

Brake Release Operation

Details the procedure for releasing the machine's brakes for loading or towing.

Transport and Lifting Instructions (Continued)

Securing to Truck or Trailer for Transit

Provides instructions and diagrams for securely tying down the machine on a transport vehicle.

Transport and Lifting Instructions (Continued)

Lifting the Machine with a Forklift

Explains how to safely lift the machine using a forklift, including using forklift pockets.

Transport and Lifting Instructions (Continued)

Lifting Instructions and Center of Gravity

Guides on lifting the machine using rigging and provides center of gravity data for various models.

Maintenance

Check the Hydraulic Oil Level

Details how to inspect and maintain the hydraulic oil level for optimal machine performance.

Maintenance (Continued)

Battery Maintenance and Checks

Covers procedures for checking battery condition, acid levels, and cable connections.

Scheduled Maintenance Overview

Outlines the schedule and requirements for professional maintenance inspections.

Specifications

GS-1530 and GS-1532 Specifications

Lists detailed technical specifications for the GS-1530 and GS-1532 models.

Specifications (Continued)

GS-1930 and GS-1932 Specifications

Lists detailed technical specifications for the GS-1930 and GS-1932 models.

Specifications (Continued)

GS-2032 Specifications

Lists detailed technical specifications for the GS-2032 model.

Specifications (Continued)

GS-1930 and GS-1932 Specifications (Continued)

Continues the detailed technical specifications for the GS-1930 and GS-1932 models.

GS-2632 Specifications

Lists detailed technical specifications for the GS-2632 model.

Specifications (Continued)

GS-2032 Specifications (Continued)

Continues the detailed technical specifications for the GS-2032 model.

GS-3232 Specifications

Lists detailed technical specifications for the GS-3232 model.

Specifications (Continued)

GS-2632 Specifications (Continued)

Continues the detailed technical specifications for the GS-2632 model.

GS-2046 Specifications

Lists detailed technical specifications for the GS-2046 model.

Specifications (Continued)

GS-3232 Specifications (Continued)

Continues the detailed technical specifications for the GS-3232 model.

GS-2646 Specifications

Lists detailed technical specifications for the GS-2646 model.

Specifications (Continued)

GS-2046 Specifications (Continued)

Continues the detailed technical specifications for the GS-2046 model.

GS-3246 Specifications

Lists detailed technical specifications for the GS-3246 model.

Specifications (Continued)

GS-2646 Specifications (Continued)

Continues the detailed technical specifications for the GS-2646 model.

Specifications (Continued)

GS-3246 Specifications (Continued)

Continues the detailed technical specifications for the GS-3246 model.

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