Genie GTH-1056 Service Manual

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Parts Manual

Serial Number Range

Service Manual

Part No. 123701

Rev F2

May 2015

Serial Number Range

GTH-1048

GTH-1056

from GTH1007B-7101

from GTH1007A-11697

from GTH1014E-10001

from GTH1010-14001

Table of Contents

Introduction2
- Serial Number Legend5
Safety Rules7
- Personal Safety8
- Table of Contents9
- Part16
Specifications17
- Machine Specifications17
- Performance Specifications18
- Hydraulic Component Specifications22
- Manifold Component Specifications23
- AC Refrigerant Specification23
- Valve Coil Resistance Specifications23
- John Deere 4045TH485 Engine24
- Deutz TCD3.6 L4 Engine25
- Perkins 1104D-E44TA Engine26
- Perkins 1204E-E44TA Engine27
- Dana T20000 Transmission28
- Dana Planetary 213 Drive Axle29
- Hydraulic Hose and Fitting Torque Specifications30
Scheduled Maintenance Procedures35
- Pre-Delivery Preparation Report36
- Maintenance Inspection Report39
Checklist a Procedures40
- Inspect the Manuals and Decals40
- Perform Pre-Operation Inspection41
- Perform Function Tests41
- Lubricate the Boom42
- Perform Engine Maintenance42
- Perform Transmission Maintenance- All Models43
- Perform 30 Day Service43
- Perform Axle Maintenance44
- Perform Engine Maintenance - John Deere Models44
- Perform Axle Maintenance45
Checklist B Procedures46
- Inspect the Battery46
- Inspect the Electrical Wiring46
- Check the Exhaust System47
- Inspect the Engine Air Filter48
- Inspect the Tires, Wheels and Lug Nut Torque48
- Perform Hydraulic Oil Analysis49
- Inspect the Fuel and Hydraulic Tank Cap Venting Systems50
- Check the Boom Wear Pads51
- Lubricate the Driveshafts52
- Perform Engine Maintenance - John Deere Models52
- Part No. 123701 GTH-1048 •53
Checklist C Procedures54
- Perform Engine Maintenance - John Deere Models54
- Perform Axle Maintenance54
- Perform Transmission Maintenance - Dana Models55
- Perform Engine Maintenance55
- Perform Engine Maintenance - Perkins Models56
- Inspect and Lubricate the Sequencing Chains57
- Adjust the Sequencing Chains58
- Perform Axle Maintenance59
- Perform Axle Maintenance60
Checklist D Procedures61
- Inspect the Forks61
- Replace the Hydraulic Tank Return Filter Element61
- Perform Transmission Maintenance- Dana Models62
- Perform Axle Maintenance62
- Perform Engine Maintenance - Deutz Models63
- Perform Engine Maintenance - Perkins Models63
- Perform Transmission Maintenance- ZF Models64
Checklist E Procedures65
- Test or Replace the Hydraulic Oil65
- Perform Engine Maintenance - John Deere Models66
- Perform Engine Maintenance - Perkins Models66
Repair Procedures71
Boom Components71
- Boom Proximity Switches71
- Boom73
- Boom Lift Cylinder86
- Boom Extension Cylinder87
- Fork Level Cylinder88
Operator's Compartment92
- Machine Controls94
Fuel and Hydraulic Tanks98
Engines99
- Engine Fault Codes101
Transmission102
Hydraulic Pumps104
- Hydraulic Pump104
Manifolds111
Repair Procedures, Continued111
- Primary Function Manifold Components - Models with Single Joystick111
- Primary Function Manifold Components - Models with Dual Joysticks115
- Secondary Function Manifold Components119
- Outrigger Manifold Components121
- Auxiliary Manifold Components (Option)123
- Brake Manifold Components124
- AC Hydraulic Manifold Components125
- Valve Adjustments - Secondary Function Manifold127
- Valve Coils131
Axle Components133
- Axles133
Outriggers134
Fault Codes137
- Diagnostic Display137
- Engine Fault Codes - Models with John Deere Power139
- Engine Fault Codes - Models with Deutz Power143
- Engine Fault Codes - Models with Perkins Power161
Schematics165
- Proximity Switch Layout165
- Fuse Box Layout166
- (Before Serial Number GTH1012-16292)166
- Fuse Box Layout (from Serial Number GTH1012-16292)167
- Fuse Box Layout (from Serial Number GTH1014E-10353)168
- Electrical Component Legend (before Serial Number GTH1012-16292)169
- (From Serial Number GTH1012-16292)170
- Telematics Connector Legend172
- Electrical and Hydraulic Symbols Legends173
Schematics, Continued174
- Harness Map - Control System Power Single Joystick174
- Harness Map - Control System Ground Single Joystick176
- Harness Map - Control System Power Dual Joysticks178
- Harness Map - Control System Ground Dual Joysticks180
- Harness Map - Deutz 3.6TCD Engine Battery Power and Ground183
- Harness Map - Perkins 1104D Engine Battery Power and Ground184
- Harness Map - Perkins 854E Engine Battery Power and Ground186
- Harness Map - Options188
- Auxiliary Hydraulics, Beacon and 3Rd Gear Lockout188
- Harness Map - Options Work Lights190
- Harness Map - Options Road Lights192
- Harness Map - Options Enclosed Cab with Heater194
- Harness Map - Options Enclosed Cab with HVAC196
- Electrical Schematic198
- (Before Serial Number GTH1012-16292)198
- From Serial Number GTH1012-16292 to202
- Electrical Schematic203
- From Serial Number GTH1014-19341206
- Electrical Schematic207
- Hydraulic Schematic Models with Single Joystick210
- Hydraulic Schematic210
- Models with Dual Joysticks212
- Hydraulic Schematic Models with Dual Joysticks212

Other manuals for Genie GTH-1056

Service And Repair Manual153 pages

Maintenance Manual65 pages

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Genie GTH-1056 Specifications

General

Brand	Genie
Model	GTH-1056
Category	Boom Lifts
Language	English

Summary

Safety Rules

Personal Safety

Awareness of hazards, signal words, and protective clothing for personnel.

Workplace Safety

Guidelines for maintaining tools, work areas, and safe practices.

Scheduled Maintenance Procedures

Checklist A Procedures

Covers daily inspections like manuals, pre-operation, and boom lubrication.

Checklist B Procedures

Includes inspections for battery, wiring, exhaust, filters, tires, and hydraulic oil.

Checklist C Procedures

Details engine and axle maintenance for specific intervals and models.

Checklist D Procedures

Covers fork inspection, hydraulic filter replacement, and transmission/axle maintenance.

Checklist E Procedures

Focuses on hydraulic oil replacement and engine maintenance at extended intervals.

Repair Procedures

Boom Components

Engines

Fault Codes

Diagnostic Display

Engine Fault Codes - John Deere Power

Lists SPN, FMI, description, and corrective action for John Deere engine faults.

Engine Fault Codes - Deutz Power

Lists SPN, FMI, description for Deutz engine fault codes.

Engine Fault Codes - Perkins Power

Lists SPN, FMI, description for Perkins engine fault codes.

Schematics

Electrical Component Legend

Harness Map - Control System Power Single Joystick

Hydraulic Schematic Models with Single Joystick

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