Genie GTH-1056 Service Manual

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Parts Manual

Serial Number Range

Service Manual

Part No. 123701

Rev F2

May 2015

Serial Number Range

GTH-1048

GTH-1056

from GTH1007B-7101

from GTH1007A-11697

from GTH1014E-10001

from GTH1010-14001

Table of Contents

Introduction2
- Serial Number Legend5
Safety Rules7
- Personal Safety8
- Table of Contents9
- Part16
Specifications17
- Machine Specifications17
- Performance Specifications18
- Hydraulic Component Specifications22
- Manifold Component Specifications23
- AC Refrigerant Specification23
- Valve Coil Resistance Specifications23
- John Deere 4045TH485 Engine24
- Deutz TCD3.6 L4 Engine25
- Perkins 1104D-E44TA Engine26
- Perkins 1204E-E44TA Engine27
- Dana T20000 Transmission28
- Dana Planetary 213 Drive Axle29
- Hydraulic Hose and Fitting Torque Specifications30
Scheduled Maintenance Procedures35
- Pre-Delivery Preparation Report36
- Maintenance Inspection Report39
Checklist a Procedures40
- Inspect the Manuals and Decals40
- Perform Pre-Operation Inspection41
- Perform Function Tests41
- Lubricate the Boom42
- Perform Engine Maintenance42
- Perform Transmission Maintenance- All Models43
- Perform 30 Day Service43
- Perform Axle Maintenance44
- Perform Engine Maintenance - John Deere Models44
- Perform Axle Maintenance45
Checklist B Procedures46
- Inspect the Battery46
- Inspect the Electrical Wiring46
- Check the Exhaust System47
- Inspect the Engine Air Filter48
- Inspect the Tires, Wheels and Lug Nut Torque48
- Perform Hydraulic Oil Analysis49
- Inspect the Fuel and Hydraulic Tank Cap Venting Systems50
- Check the Boom Wear Pads51
- Lubricate the Driveshafts52
- Perform Engine Maintenance - John Deere Models52
- Part No. 123701 GTH-1048 •53
Checklist C Procedures54
- Perform Engine Maintenance - John Deere Models54
- Perform Axle Maintenance54
- Perform Transmission Maintenance - Dana Models55
- Perform Engine Maintenance55
- Perform Engine Maintenance - Perkins Models56
- Inspect and Lubricate the Sequencing Chains57
- Adjust the Sequencing Chains58
- Perform Axle Maintenance59
- Perform Axle Maintenance60
Checklist D Procedures61
- Inspect the Forks61
- Replace the Hydraulic Tank Return Filter Element61
- Perform Transmission Maintenance- Dana Models62
- Perform Axle Maintenance62
- Perform Engine Maintenance - Deutz Models63
- Perform Engine Maintenance - Perkins Models63
- Perform Transmission Maintenance- ZF Models64
Checklist E Procedures65
- Test or Replace the Hydraulic Oil65
- Perform Engine Maintenance - John Deere Models66
- Perform Engine Maintenance - Perkins Models66
Repair Procedures71
Boom Components71
- Boom Proximity Switches71
- Boom73
- Boom Lift Cylinder86
- Boom Extension Cylinder87
- Fork Level Cylinder88
Operator's Compartment92
- Machine Controls94
Fuel and Hydraulic Tanks98
Engines99
- Engine Fault Codes101
Transmission102
Hydraulic Pumps104
- Hydraulic Pump104
Manifolds111
Repair Procedures, Continued111
- Primary Function Manifold Components - Models with Single Joystick111
- Primary Function Manifold Components - Models with Dual Joysticks115
- Secondary Function Manifold Components119
- Outrigger Manifold Components121
- Auxiliary Manifold Components (Option)123
- Brake Manifold Components124
- AC Hydraulic Manifold Components125
- Valve Adjustments - Secondary Function Manifold127
- Valve Coils131
Axle Components133
- Axles133
Outriggers134
Fault Codes137
- Diagnostic Display137
- Engine Fault Codes - Models with John Deere Power139
- Engine Fault Codes - Models with Deutz Power143
- Engine Fault Codes - Models with Perkins Power161
Schematics165
- Proximity Switch Layout165
- Fuse Box Layout166
- (Before Serial Number GTH1012-16292)166
- Fuse Box Layout (from Serial Number GTH1012-16292)167
- Fuse Box Layout (from Serial Number GTH1014E-10353)168
- Electrical Component Legend (before Serial Number GTH1012-16292)169
- (From Serial Number GTH1012-16292)170
- Telematics Connector Legend172
- Electrical and Hydraulic Symbols Legends173
Schematics, Continued174
- Harness Map - Control System Power Single Joystick174
- Harness Map - Control System Ground Single Joystick176
- Harness Map - Control System Power Dual Joysticks178
- Harness Map - Control System Ground Dual Joysticks180
- Harness Map - Deutz 3.6TCD Engine Battery Power and Ground183
- Harness Map - Perkins 1104D Engine Battery Power and Ground184
- Harness Map - Perkins 854E Engine Battery Power and Ground186
- Harness Map - Options188
- Auxiliary Hydraulics, Beacon and 3Rd Gear Lockout188
- Harness Map - Options Work Lights190
- Harness Map - Options Road Lights192
- Harness Map - Options Enclosed Cab with Heater194
- Harness Map - Options Enclosed Cab with HVAC196
- Electrical Schematic198
- (Before Serial Number GTH1012-16292)198
- From Serial Number GTH1012-16292 to202
- Electrical Schematic203
- From Serial Number GTH1014-19341206
- Electrical Schematic207
- Hydraulic Schematic Models with Single Joystick210
- Hydraulic Schematic210
- Models with Dual Joysticks212
- Hydraulic Schematic Models with Dual Joysticks212

Other manuals for Genie GTH-1056

Service And Repair Manual153 pages

Maintenance Manual65 pages

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Genie GTH-1056 Specifications

General

Brand	Genie
Model	GTH-1056
Category	Boom Lifts
Language	English

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