Genie GS-4069 RT Service Manual

271 pages

To Next Page

To Next Page

Page #1 background image

Loading...

Page #1 background image

Parts Manual

Serial Number Range

Service Manual

Part No. 229753

Rev D2

November 2014

Serial Number Range

GS-2669 RT

from GS6911-101

GS-3369 RT

GS-4069 RT

Table of Contents

Default Chapter2
- Introduction2
- Revision History3
- Serial Number Legend5
Safety Rules6
- Personal Safety6
- Table of Contents8
Specifications17
- Machine Specifications17
- Performance Specifications18
- Hydraulic Specifications19
- Hydraulic Components Specifications20
- Manifold Component Specifications21
- Kubota D1105 Engine Tier 422
- Kubota WG972 Engine23
- Perkins 403D-11 Engine25
- Hydraulic Hose and Fitting Torque Specifications26
- Torque Procedure27
- GS-2669 RT • GS-3369 RT • GS-4069 RT Part28
Scheduled Maintenance Procedures29
- Pre-Delivery Preparation31
- Maintenance Inspection Report33
Checklist a Procedures35
- Inspect the Manuals and Decals35
- Perform Pre-Operation Inspection36
- Perform Function Tests36
- Perform Engine Maintenance37
- Test the Oscillate Axle37
- Inspect the Engine Air Filter38
- Perform 30 Day Service39
- Perform Engine Maintenance - Kubota Models39
- Perform Engine Maintenance - Kubota Models40
- Replace the Drive Hub Oil41
- Perform Engine Maintenance - Kubota Models41
- Drain the Fuel Filter/Water Separator - Kubota Diesel Models42
- Perform Engine Maintenance - Kubota Diesel Models43
Checklist B Procedures44
- Inspect the Battery44
- Inspect the Electrical Wiring45
- Inspect the Tires, Wheels and Lug Bolt Torque46
- Perform Engine Maintenance - Perkins Models47
- Test the Key Switch47
- Test the Emergency Stop48
- Test the Automotive-Style Horn48
- Test the Fuel Select Operation - Kubota Gas/Lpg Models49
- Test the Drive Brakes50
- Test the Drive Speed - Stowed Position51
- Test the Drive Speed - Raised Position52
- Inspect the Fuel Tank Check Valve Venting System - Gas/Lpg Models52
- Inspect the Fuel and Hydraulic Tank Cap Venting Systems53
- Perform Hydraulic Oil Analysis54
- Test the Flashing Beacons (if Equipped)55
- Check the Oil Level in the Drive Hub55
- Perform Engine Maintenance - Kubota Diesel Models56
Checklist C Procedures57
- Test the Platform Overload System (if Equipped)57
- Down Limit Switch Descent Delay (if Equipped)58
- C-2 down Limit Switch Descent Delay (if Equipped)58
- Clean the Fuel Tank - Diesel Models59
- Replace the Hydraulic Tank Breather Cap - Models with Optional Hydraulic Oil60
- Perform Engine Maintenance - Diesel Models61
- Perform Engine Maintenance - Kubota Diesel Models61
Checklist D Procedures62
- Check the Scissor Arm Wear Pads and Slider Blocks62
- Replace the Hydraulic Tank Return Filter62
- Perform Engine Maintenance - Kubota Models63
- Perform Engine Maintenance - Perkins Models64
- Perform Engine Maintenance - Kubota Gas/Lpg Models64
- Replace the Drive Hub Oil65
- Perform Engine Maintenance - Kubota Diesel Models65
Checklist E Procedures66
- Test or Replace the Hydraulic Oil66
- Perform Engine Maintenance - Perkins Models67
- Perform Engine Maintenance - Kubota Gas/Lpg Models68
- Perform Engine Maintenance - Kubota Diesel Models68
- Perform Engine Maintenance - Perkins Models69
- Perform Engine Maintenance - Kubota Diesel Models69
Repair Procedures71
Repair Procedures72
Platform Controls72
- Circuit Boards72
Platform Components73
- Platform73
- Platform Extension Deck74
Scissor Components76
- Scissor Assembly, GS-2669 RT77
- Scissor Assembly, GS-3369 RT81
- Scissor Assembly, GS-4069 RT85
- Wear Pads89
- Lift Cylinder(S)91
Kubota D1105 Engine93
- Timing Adjustment93
- Glow Plugs93
Perkins 403D-11 Engine94
Repair Procedures, Continued94
- Flex Plate94
- Engine RPM94
- Coolant Temperature and Oil Pressure Switches95
- Timing Adjustment97
- Engine RPM98
- Flex Plate101
- Coolant Temperature and Oil Pressure Switches101
Ground Controls103
- Auxiliary Platform Lowering103
- Function Speed Tuning103
- Software Configuration108
- Level Sensor - Models Without Outriggers110
- Level Sensor - Models with Outriggers113
Hydraulic Pump118
Manifolds120
- Function Manifold Components120
- Valve Adjustments - Function Manifold122
- Outrigger Manifold Components129
- Traction Manifold Components130
- Generator Manifold Components134
- Valve Coils135
Fuel and Hydraulic Tanks138
- Fuel Tank138
- Hydraulic Tank139
Steer Axle Components140
- Yoke and Drive Motor140
- Steer Cylinder141
- Tie Rod142
- Oscillate Cylinder142
- Oscillate Hoses143
Non-Steer Axle Components145
- Drive Motor / Brake Assembly145
- Drive Hub146
Outrigger Components147
- Outrigger Cylinder147
Platform Overload Components148
- Platform Overload System148
- Platform Overload Recovery Message151
Fault Codes153
- Fault Code Chart155
Schematics162
- Electronic Control Module Pin-Out Legend162
- Electrical Schematics Abbreviation, Wire Color163
- And Hydraulic Component Legends163
- Electrical Symbols Legend165
- Hydraulic Symbols Legend166
- Limit Switch Legend167
- Control Panel Circuit Diagram169
- Electrical Schematic - GS-2669 RT and GS-3369 RT, Gas /LPG Models (ANSI / CSA)171
- Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (ANSI / CSA)175
- Gas /LPG Models (ANSI / CSA)175
- Platform Control Box Layout, GS-2669 RT and GS-3369 RT177
- Platform Control Box Layout, GS-2669 RT and GS-3369 RT178
- Electrical Schematic, GS-2669 RT and GS-3369 RT, Diesel Models (ANSI / CSA)179
- Ground Control Box Layout, GS-2669 RT and GS-3369 RT Diesel Models (ANSI / CSA)183
- Diesel Models (ANSI / CSA)183
- Platform Control Box Layout, GS-2669 RT and GS-3369 RT185
- Platform Control Box Layout, GS-2669 RT and GS-3369 RT186
- Electrical Schematic, GS-2669 RT and GS-3369 RT, Gas / LPG Models (AS)187
- Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (AS)191
- Gas /LPG Models (AS)191
- Platform Control Box Layout, GS-2669 RT and GS-3369 RT193
- Platform Control Box Layout, GS-2669 RT and GS-3369 RT194
- Electrical Schematic, GS-2669 RT and GS-3369 RT, Diesel Models (AS)195
- Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Diesel Models (AS)199
- Diesel Models (AS)199
Schematics, Continued203
- Electrical Schematic, GS-2669 RT and GS-3369 RT, Gas / LPG Models (CE)203
- Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (CE)207
- Gas /LPG Models (CE)207
- Electrical Schematic, GS-2669 RT and GS-3369 RT, Diesel Models (CE)211
- Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Diesel Models (CE)215
- Diesel Models (CE)216
- Electrical Schematic, GS-4069 RT, Gas / LPG Models (ANSI / CSA)219
- Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (ANSI / CSA)223
- Gas / LPG Models (ANSI / CSA)223
- Platform Control Box Layout, GS-4069 RT225
- Platform Control Box Layout, GS-4069 RT226
- Electrical Schematic, GS-4069 RT, Diesel Models (ANSI / CSA)227
- Ground Control Box Layout, GS-4069 RT, Diesel Models (ANSI / CSA)231
- Diesel Models (ANSI / CSA)231
- Platform Control Box Layout, GS-4069 RT233
- Platform Control Box Layout, GS-4069 RT234
- Electrical Schematic, GS-4069 RT, Gas / LPG Models (AS)235
- Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (AS)239
- Gas / LPG Models (AS)239
- Platform Control Box Layout, GS-4069 RT241
- Platform Control Box Layout, GS-4069 RT242
Schematics, Continued243
- Electrical Schematic, GS-4069 RT, Diesel Models (AS)243
- Ground Control Box Layout, GS-4069 RT, Diesel Models (AS)247
- Diesel Models (AS)247
- Electrical Schematic, GS-4069 RT, Gas / LPG Models (CE)251
- Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (CE)255
- Gas / LPG Models (CE)255
- Platform Control Box Layout - GS-4069 RT Gas / LPG Models (CE)257
- Electrical Schematic, GS-4069 RT, Diesel Models (CE)259
- Ground Control Box Layout, GS-4069 RT, Diesel Models (CE)263
- Diesel Models (CE)263
- Hydraulic Schematic, GS-2669 RT and GS-3369 RT267
- Hydraulic Schematic, GS-4069 RT269

Need help?

Do you have a question about the Genie GS-4069 RT and is the answer not in the manual?

Genie GS-4069 RT Specifications

General

Brand	Genie
Model	GS-4069 RT
Category	Boom Lifts
Language	English

Summary

Service Manual

Safety Rules

General Safety Rules

General safety rules and warnings for machine operation.

Personal Safety

Awareness of hazards and prioritizing personal safety during operation.

Workplace Safety

Specifications

Machine Specifications

Details on fluid capacities, tires, wheels, and torque specs.

Performance Specifications

Drive speed, braking, gradeability, and function speeds.

Hydraulic Specifications

Hydraulic oil types, viscosity, and optional fluid details.

Hydraulic Components Specifications

Specifications for function pump, manifolds, and drive motors.

Kubota D1105 Engine Specifications

Engine specifications, displacement, horsepower, and systems.

Kubota WG972 Engine Specifications

Engine specifications, displacement, horsepower, and systems.

Perkins 403D-11 Engine Specifications

Engine specifications, displacement, horsepower, and systems.

Hydraulic Hose and Fitting Torque Specifications

Scheduled Maintenance Procedures

Checklist A Procedures

Checklist B Procedures

Checklist C Procedures

Checklist D Procedures

Checklist E Procedures

Repair Procedures

Platform Controls Repair

Platform Components Repair

Scissor Components Repair

Kubota D1105 Engine Repair

Repair procedures for the Kubota D1105 engine.

Kubota WG972 Engine Repair

Repair procedures for the Kubota WG972 engine.

Perkins 403D-11 Engine Repair

Repair procedures for the Perkins 403D-11 engine.

Ground Controls Repair

Hydraulic Pump Repair

Manifolds Repair

Fault Codes

Fault Code Chart

Comprehensive list of error codes, conditions, and solutions.

Schematics

Electrical Schematics

Electronic Control Module Pin-Out Legend

Hydraulic Schematics

Hydraulic Symbols Legend

Related product manuals

Preview: Genie GS-2669 RT

Genie GS-2669 RT

Genie GS-3369 RT

Preview: Genie GS-1530

Preview: Genie GTH-1056

Preview: Genie S-65

Preview: Genie S-80

Preview: Genie S-85

Preview: Genie S-40

Preview: Genie S Series

Preview: Genie TMZ-50/30

Genie TMZ-50/30