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Genie GS-3369 RT Service Manual

Genie GS-3369 RT
271 pages
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Parts Manual
Serial Number Range
Service Manual
Part No. 229753
Rev D2
November 2014
Serial Number Range
GS-2669 RT
from GS6911-101
GS-3369 RT
GS-4069 RT

Table of Contents

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Genie GS-3369 RT Specifications

General IconGeneral
Platform Height33 ft
Drive Speed3.5 mph
Gradeability30%
Fuel TypeDiesel
Tire TypePneumatic

Summary

Service Manual

Safety Rules

Personal Safety

Emphasizes awareness of hazards and prioritization of personal safety.

Danger

Warns that failure to obey instructions can lead to death or serious injury.

Do Not Perform Maintenance Unless

Lists conditions required before performing maintenance procedures.

Workplace Safety

Provides safety guidelines for the work environment and equipment.

Specifications

Machine Specifications

Details fluid capacities, tire and wheel specifications, and torque values.

Performance Specifications

Lists drive speed, braking distance, gradeability, and function speeds.

Hydraulic Specifications

Details hydraulic oil type, viscosity, cleanliness, and optional fluids.

Hydraulic Components Specifications

Lists specifications for the function pump, hydraulic tank, and various manifold components.

Scheduled Maintenance Procedures

Checklist A Procedures

A-2 Perform Pre-operation Inspection

Describes the daily visual inspection performed by the operator before use.

A-3 Perform Function Tests

Explains essential function tests for safe machine operation before use.

A-5 Test the Oscillate Axle

Details the procedure to test the function and stability of the oscillate system.

Checklist B Procedures

B-3 Inspect the Tires, Wheels and Lug Bolt Torque

Describes inspection of tires, wheels, and checking lug bolt and castle nut torque.

B-5 Test the Key Switch

Explains how to test the key switch for proper operation and control selection.

B-6 Test the Emergency Stop

Details the procedure for testing the function and effectiveness of the emergency stop buttons.

B-7 Test the Automotive-style Horn

Describes how to test the horn for proper operation as a warning signal.

B-8 Test the Fuel Select Operation - Kubota Gas/LPG Models

Explains how to test the fuel selection system between gasoline and LPG for Kubota engines.

B-9 Test the Drive Brakes

Details the procedure for testing the function and stopping capability of the drive brakes.

B-10 Test the Drive Speed - Stowed Position

Describes how to test and record drive speed performance in the stowed position.

B-11 Test the Drive Speed - Raised Position

Details how to test and record drive speed performance with the platform raised.

Checklist C Procedures

C-1 Test the Platform Overload System (if equipped)

Describes the procedure for testing the platform overload system for proper calibration and safety.

Checklist E Procedures

E-1 Test or Replace the Hydraulic Oil

Outlines the procedure for testing hydraulic oil condition and replacing it if necessary.

Repair Procedures

Before Repairs Start

Outlines prerequisites for starting repair procedures, including tools and safety.

Ground Controls

7-2 Function Speed Tuning

Details how to adjust machine function speeds to compensate for component wear.

How to Adjust the Stowed Drive Speed

Provides instructions for adjusting the stowed drive speed, with safety warnings.

How to Adjust the Stowed High Torque Drive Speed

Details how to adjust the stowed high torque drive speed, with safety warnings.

How to Adjust the Raised Drive Speed

Provides instructions for adjusting the raised drive speed, with safety warnings.

How to Adjust the Lift Speed

Explains how to adjust the platform lift speed, with reference to specifications.

7-3 Software Configuration

Describes how to configure machine settings and check software revision levels.

7-4 Level Sensor - Models without Outriggers

Explains the function of the level sensor and how to install/calibrate it.

7-5 Level Sensor - Models with Outriggers

Explains the function of the level sensor with outriggers and how to install/calibrate it.

Manifolds

How to Adjust the System Relief Valve

Details the procedure for adjusting the system relief valve pressure, with safety warnings.

How to Adjust the Oscillate Relief Valve

Describes how to adjust the oscillate relief valve pressure, with safety warnings.

How to Adjust the Platform Up Relief Valve (Models with Platform overload)

Details how to adjust the platform up relief valve for models with overload systems.

How to Adjust the Platform Up Relief Valve (Models without Platform Overload)

Details how to adjust the platform up relief valve for models without overload systems.

Steer Axle Components

Check the Steering

Explains how to verify steering function and test the oscillate axle.

Platform Overload Components

14-1 Platform Overload System Calibration

Details the procedure for calibrating the platform overload system for safe operation.

Check the Maximum Height Limit Switch

Describes how to test and adjust the maximum height limit switch for proper operation.

Troubleshooting the Platform Overload System

Provides a chart to diagnose and resolve common platform overload system issues.

Fault Codes

Fault Code Chart - Error IDs 01-27

Lists fault codes related to ECU, platform, chassis, and switch errors with conditions and solutions.

Fault Code Chart - Error IDs 28-36

Lists fault codes related to joystick, platform, lift, outrigger, and drive enable switches with conditions and solutions.

Fault Code Chart - Error IDs 37-49

Lists fault codes related to auto-level, oscillate switches, down limit switch, and drive coils with conditions and solutions.

Fault Code Chart - Error IDs 50-61

Lists fault codes related to drive coils, proportional valve, and various switches with conditions and solutions.

Fault Code Chart - Error IDs 62-68

Lists fault codes related to drive coils, oscillate output, oil pressure, coolant temperature, and ECU voltage with conditions and solutions.

Fault Code Chart - Error IDs 69-94

Lists fault codes related to engine RPM, outrigger coils, machine type, and float coil with conditions and solutions.

Schematics

Observe and Obey

Lists critical safety and operational requirements before performing schematic analysis.

Before Troubleshooting

Outlines prerequisites for troubleshooting, including tools and safety.

Electronic Control Module Pin-Out Legend

J1 Connector Pin-Out

Lists pin assignments and descriptions for the J1 connector of the ECU.

J2 Connector Pin-Out

Lists pin assignments and descriptions for the J2 connector of the ECU.

Electrical Schematic Abbreviations, Wire Colors and Hydraulic Component Legends

Electrical Schematic Legend

Provides a list of abbreviations and their meanings used in electrical schematics.

Hydraulic Component Legend

Provides a list of hydraulic component symbols and their functions.

Electrical Schematic, GS-2669 RT and GS-3369 RT, Gas / LPG Models (ANSI / CSA)

Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (ANSI / CSA)

Platform Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (ANSI / CSA)

Electrical Schematic, GS-2669 RT and GS-3369 RT, Diesel Models (ANSI / CSA)

Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Diesel Models (ANSI / CSA)

Platform Control Box Layout, GS-2669 RT and GS-3369 RT, Diesel Models (ANSI / CSA)

Electrical Schematic, GS-2669 RT and GS-3369 RT, Gas / LPG Models (AS)

Ground Control Box Layout, GS-2669 RT and GS-3369 RT, Gas / LPG Models (AS)

Platform Control Box Layout, GS-4069 RT, Gas / LPG Models (AS)

Electrical Schematic, GS-4069 RT, Gas / LPG Models (CE)

Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (CE)

Platform Control Box Layout, GS-4069 RT, Gas / LPG Models (CE)

Electrical Schematic, GS-4069 RT, Diesel Models (CE)

Schematic Diagram

Provides the detailed electrical schematic for GS-4069 RT Diesel CE models.

Ground Control Box Layout, GS-4069 RT, Diesel Models (CE)

Component Layout and Labels

Illustrates the ground control box layout and lists component labels and descriptions.

Platform Control Box Layout, GS-4069 RT, Diesel Models (CE)

Control Box Component Layout

Shows the layout of controls and components on the platform control box.

Electrical Schematic, GS-4069 RT, Gas / LPG Models (ANSI / CSA)

Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (ANSI / CSA)

Electrical Schematic, GS-4069 RT, Diesel Models (ANSI / CSA)

Ground Control Box Layout, GS-4069 RT, Diesel Models (ANSI / CSA)

Platform Control Box Layout, GS-4069 RT, Diesel Models (AS)

Electrical Schematic, GS-4069 RT, Gas / LPG Models (AS)

Ground Control Box Layout, GS-4069 RT, Gas / LPG Models (AS)

Hydraulic Schematic, GS-2669 RT and GS-3369 RT

Hydraulic Schematic, GS-4069 RT

Hydraulic Schematics Diagram

Presents the hydraulic schematic for the GS-4069 RT model.

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