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Gilson TS-3 - Hydraulic Clamp Rod Assembly

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18
If maintenance is planned on the hydraulic clamp rod
assembly, do so now, using the instructions in the
next section�
To reassemble the hydraulic cylinder:
1. Slide the cylinder and base assembly onto the upper end
of the hydraulic clamp rod�
2. Dip the piston in hydraulic oil to lubricate the quad rings,
then insert the piston into the cylinder
3. Install the jam nut and tighten it�
4. Insert the spring� Place the cap on the spring and apply
downward pressure on the cap�
5. Insert and tighten the screws�
6. Reattach hoses then rell the hydraulic pump. See
Draining and Relling the Hydraulic System on page 14
7. Reinstall covers� DO NOT plug in or try to operate the
Testing Screen without all covers installed�
Hydraulic Clamp Rod Assembly
WARNING:
Disconnect power supply before
servicing or cleaning.
WARNING:
DO NOT plug in or operate the
Testing Screen without all covers installed.
Hydraulic clamp rods t through a series of guide bearings
and draw the Vibrating Unit Assembly parts together to
clamp trays in place for operation�
To check for wear in the guide bearings, apply pressure to
the hydraulic cylinders with your hand, front to back and
side to side�
If you have removed a cylinder, perform this test on the
upper end of the hydraulic clamp rod� If a cylinder (or clamp
rod) can be moved more than 1/32in in any direction, you
should replace parts in the hydraulic clamp rod assembly
To replace hydraulic clamp rods and parts:
1. Unplug or otherwise disconnect the Testing Screen from
its power source, and lock out the connection�
2. If you have not done so, drain the system, then
disassemble and remove the cylinder� See Hydraulic
Cylinder Inspection and Repair on page 17
3. Working through the access hole near the base of the
machine, drive the roll pin out of the clamp rod collar
(Fig� 8 on page 17)� Slide the clamp rod collar down to
rest on the lower guide bearing�
4. Loosen the upper and lower guide bearing screws�
5. Pull the clamp rod up and out of the Vibrating Unit
Assembly
6. Replace the worn parts as needed�
7. To reassemble, reverse the procedure, except DO NOT
re-tighten the guide bearing screws� Follow hydraulic
cylinder reassembly instructions�
8. Finger-tighten the upper and lower guide bearing screws,
then give each an additional 360° tightening with a
wrench� Front and rear screws on each bearing need
to be equally tight� If screws repeatedly loosen during
operation, use a small amount of medium-stregth (blue)
Loctite�
9. After fully reassembling the unit with covers installed, run
the machine empty for a few minutes� It should run freely
and quietly

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