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Glow-worm Micron 40FF User Manual

Glow-worm Micron 40FF
24 pages
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Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
One Contact Local Service
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
221899A.03.01
All replacement parts
All labour charges
All call-out charges
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
In the centre pages are to be found your Guarantee Registration Card, which we recommend you complete and
return as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall Customer
Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the cost of:
Guarantee Registration
Fanned Flue Boiler
This is a Cat I
2H
Appliance
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee Registration
Card. The instructions are an integral part of the appliance and must, to comply with the current issue of the Gas Safety
(Installation and Use) Regulations, be handed to the user on completion of the installation.
To be left with the user
7319
Instructions for Use
Installation and Servicing
G.C. No. 41-047-17
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0208 247 9857
Micron
40FF
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Glow-worm Micron 40FF Specifications

General IconGeneral
BrandGlow-worm
ModelMicron 40FF
CategoryBoiler
LanguageEnglish

Summary

Guarantee Registration and Support

Important Safety and Compliance Information

Testing, Certification, and CE Mark

Boiler testing, safety certification, CE mark, and regulatory compliance.

Installer Health & Spare Parts Advice

Health hazards from insulation materials and advice on using approved spare parts.

Instructions for Use and Basic Operation

User Controls, Safety Features, and Protection

Boiler operation, user controls, gas/electrical safety, frost protection, and overheat limiter.

Maintenance, Cleaning, and Lighting

Recommended servicing, cleaning procedures, and boiler lighting steps.

Installation - General Requirements

Statutory Compliance and Technical Data

Installation must meet regulations, British Standards, and boiler specifications.

System Controls, Gas, and Electrical Supply

Heating controls, range rating, gas supply pressure, and electrical supply requirements.

Installation - Location and Clearances

Boiler Siting, Clearances, and Ventilation

Boiler location suitability, minimum operational and servicing clearances, and room ventilation.

2 Flue and Ventilation

Terminal Position and Flue System Options

Siting dimensions for flue terminals and available flue kit types.

Compartment & Timber Frame Install

Boiler installation in compartments, timber frame buildings, and anti-theft kit advice.

3 Water Systems Overview

System Types, Pump, and Frost Protection

Frost protection, pump requirements, bypass, and open vented system details.

Domestic Hot Water and Inhibitor Use

DHW systems, cylinder requirements, and guidance on using system inhibitors.

3 Water Systems - Sealed Systems

Sealed System Components and Filling

Safety valves, expansion vessels, pressure gauges, filling, and water makeup for sealed systems.

4 Flue and Appliance Preparation

Flue Length, Positioning, and Hole Cutting

Determining flue length, positioning, and cutting the correct flue hole.

Wall Mounting and Flue Duct Installation

Wall mounting bracket installation and flue duct connection procedures.

4 Flue and Appliance Preparation - Fixing

Flue Fixing Methods and Terminal Restrictors

Methods for fixing flue, internal/external access, and terminal restrictor fitting.

4 Flue and Appliance Preparation - Ducting

Flue Duct Extension and Sealing

Extending flue sections, sealing joints, internal access, and flue positioning.

5 Boiler Installation Procedures

Unpacking, Preparation, and Tail Pipes

Checking contents, removing covers, and fitting boiler tail pipes.

Mounting the Boiler and Flue Outlet Assembly

Securing the boiler, fitting blanking plates, and connecting flue spigots.

5 Boiler Installation - Flue Fixing Details

Rear and Top Flue Fixing Steps

Detailed steps for fixing rear and top flues, including air deflectors and clamps.

5 Boiler Installation - Connections

Gas and Electrical Wiring Connections

Gas connection, control box access, electrical wiring, and earth bonding.

5 Boiler Installation - Testing and Safety

Pump Connection and Electrical Safety Checks

Connecting the pump, performing electrical safety checks, and fitting the casing.

6 Commissioning Procedures

System Filling and Initial Boiler Lighting

Commissioning steps, filling sealed systems, and first ignition sequence.

6 Commissioning & 7 User Instructions

System Testing and Final Control Adjustments

Electrical, gas, and water system testing, plus final control settings.

User Guidance on Operation and Frost Protection

Advice for users on boiler operation, regular servicing, and frost precautions.

8 Servicing - Preparation and Burner

Servicing Preparation and Burner Access

Product of combustion checks, service preparation, and burner removal/cleaning.

Heat Exchanger Flueway Cleaning

Cleaning the heat exchanger flueways and removing internal baffles.

9 Fault Finding - Electrical Issues

Electrical Faults and Supply Failure Diagnosis

Troubleshooting electrical faults, wiring checks, and supply failure issues.

9 Fault Finding - Gas and System Faults

Gas Valve, Fan, and Air Pressure Faults

Diagnosing faults related to the gas valve, fan, and air pressure switch.

9 Fault Finding - Wiring Diagrams

Neon Indicators and Wiring Schematics

Explanation of neon indicators and detailed wiring diagrams for troubleshooting.

10 Replacement of Parts - Core Components

Replacing Thermistors, Limiters, and Control Boards

Step-by-step procedures for replacing key internal components.

10 Replacement of Parts - Ancillary Components

Replacing Electrodes, Controls, and Insulation

Procedures for replacing electrodes, multifunctional controls, solenoids, and insulation.

10 Replacement of Parts - Fan and Ordering

Fan Replacement and Spare Parts Ordering

Procedures for fan replacement and guidance on ordering spare parts.

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