309303 19
Service
Air Valve Repair (continued)
Reassembly
1. Lubricate the o-rings (8) and install them on the
carriage (7). Slide the carriage into the center
housing (1) so the notch faces out, as shown in
Fig. 7.
2. Lubricate each o-ring (10) and install them on the
plugs (9). Insert a plug in each side to secure the
carriage (7). Install the retaining rings (11) to hold
these parts in place.
3. Install the air valve cup (12) in the notch of the
carriage (7) so the open side faces out.
4. Install two o–rings (43) in the counterbore of the air
motor.
5. Lubricate the large o-ring (15) and the two small
o-rings (14) and install them on the air valve plate
(13). Align the point on the plate with the arrow
on the center housing (1) as shown in Fig. 6.
Install the plate in the housing.
6. Install the gasket (16). Note the orientation.
7. Reinstall the air valve cover (17) and screws (36).
Torque the screws to 28 in-lb (3.1 Nm).
8. Replace the ball check seals (24) with the new
seals in the kit.
9. Reinstall the felt dampener (29) and side cover
(31). See page 14.
Fig. 7
2
Lubricate
4
4
2
2
2
2
28 in-lb (3.1 Nm)
4
8
10
12
13
14
15
16
11
9
1
17
29
31
39
7
2
8
36
5
5
Align. See Fig. 6.
210
9
11
ti1044C
43