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Graco ULTRA 600 231–307 Series A User Manual

Graco ULTRA 600 231–307 Series A
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02982
INSTRUCTIONS–P
ARTS LIST
308–319
Rev A
ELECTRIC, 120 VAC
ULTRA
)
600 Airless Paint Sprayer
2750
psi (195 bar) MAXIMUM WORKING PRESSURE
Model 231–307, Series A
Complete
sprayer with hoses, gun, RAC IV
DripLess
T
ip Guard and SwitchT
ip
Model 231–325, Series A
Basic
sprayer only
GRACO INC. P.O. BOX 1441
MINNEAPOLIS, MN
55440–1441
COPYRIGHT
1994, GRACO INC.
This manual contains important
warnings and information.
READ AND RETAIN FOR REFERENCE
Liquids
can be injected into the body by high pressure airless spray
or
leaks – especially hose leaks.
Keep
body clear of the nozzle. Never stop leaks with any part of the
body.
Drain all pressure before removing parts. A
void accidental trig
-
gering
of gun by always setting safety latch when not spraying.
Never spray without a tip guard.
In case of accidental skin injection, seek immediate
“Surgical
T
reatment”.
Failure to follow this warning can result in amputation or serious
injury.
FIRE
AND
EXPLOSION HAZARD
SKIN INJECTION
HAZARD
READ
AND UNDERST
AND ALL LABELS AND INSTRUCTION MANUALS BEFORE USE
Spray
painting,
flushing or cleaning equipment with flammable liq
-
uids
in confined areas can result in fire or explosion.
Use
outdoors or in extremely well ventilated areas. Ground
equip
-
ment,
hoses, containers and objects being sprayed.
Avoid
all ignition sources such as
static electricity from plastic drop
cloths,
open flames
such as pilot lights, hot objects such as ciga
-
rettes,
arcs from connecting or disconnecting power cords or turn
-
ing
light switches on and off.
Failure
to follow this warning can result in death or serious injury
.
NOTE: This
is an example of the DANGER label on your sprayer
. This la
-
bel is available in other languages, free of charge. See page 39 to order
.

Questions and Answers:

Graco ULTRA 600 231–307 Series A Specifications

General IconGeneral
CategoryPaint Sprayer
TypeAirless
Voltage120 V
Power SourceElectric
ApplicationsInterior/Exterior Painting
Fluid Temperature Range40-100°F

Summary

Safety Warnings

General Safety and Procedures

General safety precautions, medical alerts, and pressure relief.

Fire and Explosion Hazards

Hazards related to flammable materials and static electricity.

Medical Alert for Spray Wounds

Immediate medical attention for fluid injection injuries.

Spray Gun Safety Devices

Importance of properly functioning gun safety features.

Pressure Relief Procedure

Steps to relieve system pressure before maintenance.

Equipment Misuse and Hose Safety

General Safety Considerations

Precautions against improper use of equipment.

Hose Safety

Precautions for handling high-pressure fluid hoses.

Hose Grounding Continuity

Ensuring proper grounding for hoses to prevent static discharge.

Fire and Explosion Hazards

Risks from static electricity and sparking.

Setup Procedures

Hose and Gun Assembly

Connecting the sprayer hose and gun.

Wet-Cup and Electrical Setup

Preparing the wet-cup and checking electrical service.

Electrical Grounding Warning

Importance of proper electrical grounding for fire safety.

Setup - Component Usage

Pressure Control Operation

How to adjust and use the pressure control knob.

Gun Safety Latch Usage

How to engage and disengage the gun safety latch.

Pressure Drain Valve Operation

How to use the pressure drain valve for priming and relief.

Setup - Tip and Pressure Management

Pressure Relief Procedure Warning

Warning about serious injury during pressure relief.

RAC IV Tip Guard Usage

How to use and maintain the RAC IV tip guard.

Tip Clog Removal

Steps to clear a clogged spray tip.

Startup Procedure

Pump Priming and Safety

Steps for priming the pump, including safety cautions.

Startup - Pattern and Static Prevention

Hose Priming and Static Prevention

Priming the hose while preventing static sparking.

Spray Pattern Adjustment

Adjusting the spray pattern for optimal coverage.

Shutdown and Care

Daily Checks and Lubrication

Daily checks, packing nut adjustment, and bearing lubrication.

Sprayer Flushing and Storage

Flushing the sprayer and proper storage precautions.

Flushing Procedures

Flush Material Selection

Table for selecting flush, prime, clean, and store materials.

Step-by-Step Flushing Guide

Detailed instructions for flushing the sprayer.

Flushing Safety Precautions

Static Sparking Prevention

Warnings and precautions to prevent static sparking during flushing.

Troubleshooting Guide

Basic Problem Solving

Guide to diagnosing and resolving common equipment problems.

Fluid Pressure Issues

Checking and resolving problems related to fluid pressure.

Mechanical Issues

Diagnosing and fixing mechanical problems.

Electrical Issues

Troubleshooting electrical supply, cords, and motor components.

Intermediate Troubleshooting

Electrical Troubleshooting Continued

Further electrical checks for motor control board and switches.

Low Output Issues

Diagnosing and resolving low output from the sprayer.

Intermediate Troubleshooting - Part 2

Drain Valve Leaks

Troubleshooting and fixing issues with drain valve leaks.

No Output Problems

Diagnosing when the motor runs but no output occurs.

Spray Pattern Variations

Identifying and fixing issues causing spray pattern variations.

Intermediate Troubleshooting - Advanced

Motor Overheating and Intermittent Operation

Addressing motor overheating and intermittent running.

Circuit Breaker Issues

Troubleshooting circuit breaker trips.

Generator Compatibility

Checking compatibility of the sprayer with generators.

General Repair Information

Pressure Relief Procedure Reminder

Reminder of the pressure relief procedure for safety.

Required Service Tools

List of service tools required for repairs.

Wiring Precautions

Cautions for proper wire routing and connector mating.

Repair Testing and Safety

Testing repairs and general safety during inspection.

Motor Test Procedures

Armature Short Circuit Test

Testing the motor armature for short circuits.

Brush and Wiring Continuity Test

Testing motor brushes and wiring for continuity.

Motor Brush Replacement

Brush Inspection and Replacement

Steps for inspecting and replacing motor brushes.

Brush Testing and Break-in

Testing new brushes and breaking them in.

Displacement Pump Service

Pump Removal Procedure

Step-by-step instructions for removing the displacement pump.

Pump Installation Procedure

Step-by-step instructions for installing the displacement pump.

Displacement Pump Reassembly

Intake Valve Repair

Procedures for repairing the intake valve assembly.

Pump Disassembly

Steps for disassembling the pump components.

Pump Reassembly

Instructions for reassembling pump parts, including packings.

Motor Replacement

Motor Removal Procedure

Steps to remove the motor from the drive housing.

Motor Installation Procedure

Steps to install a new motor and reassemble components.

Motor Control Board Replacement

Control Board Removal and Installation

Procedure for replacing the motor control board.

Power Supply Cord Replacement

Cord Removal and Installation

Instructions for replacing the power supply cord.

On/Off Switch Replacement

Switch Removal and Installation

How to replace the sprayer's on/off switch.

Drive Housing Service

Drive Housing Component Removal

Steps to remove the drive housing, shroud, and transducer.

Drive Housing Reassembly

Instructions for reassembling the drive housing, crankshaft, and motor.

Pressure Transducer Service

Transducer Removal Procedure

Steps for removing the pressure transducer from the sprayer.

Transducer Installation Procedure

Procedures for installing a new pressure transducer.

Pressure Transducer Seal Replacement

Seal Removal and Installation

Steps for removing and installing the pressure transducer seal.

Suction Hose Service

Suction Hose Removal and Installation

Procedures for removing and installing the suction hose.

Drain Valve Service

Drain Valve Repair Procedure

Instructions for repairing the drain valve components.

Drain Valve Replacement Procedure

Steps for replacing the drain valve.

Complete Sprayer Parts

Parts Diagram

Illustrated breakdown of sprayer parts.

Displacement Pump Parts

Parts List

Detailed list of displacement pump parts with reference numbers.

Technical Data

Sprayer Specifications

Key technical specifications of the sprayer.

Physical Dimensions

Physical dimensions of the sprayer.

Available Accessories

Information on available accessories and labels.

Warranty and Disclaimers

Graco Warranty Terms

Details of the equipment warranty and coverage.

Disclaimers and Limitations

Limitations and exclusions of the warranty.

Contact Phone Numbers

Contact information for ordering and technical assistance.

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