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Graco ULTRA MAX 695 - User Manual

Graco ULTRA MAX 695
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308852
Rev. B
First choice when
quality counts.
t
7727B
7728A
Model 232135
Model 232138
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Spray Tip 308644. . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 232137
Model 232136
Model 232138
Model 232135
INSTRUCTIONS-PARTS LIST
INSTRUCTIONS
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
ULTRAr
MAX
695
Airless Paint Sprayer
3000 psi (210 bar, 21 MPa) Maximum Working Pressure
230 VAC
Model 232138, Series A
Complete Hi-boy sprayer with hoses, gun,
RAC IVr DripLesstTip Guard and SwitchTipt
Model 232135, Series A
Complete Lo-boy sprayer with hoses, gun,
RAC IVr DripLesstTip Guard and SwitchTipt
100 VAC
Model 232136, Series A
Basic Hi-boy sprayer
Model 232137, Series A
Basic Lo-boy sprayer
Table of Contents
Component Function and Identification 2. . . . . . . . . . . .
Grounding 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Repair Information 3. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Test 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Brushes 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement Pump 11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor Control Board 14. . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Cord 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On/Off Switch 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Adjusting Potentiometer 14. . . . . . . . . . . . . . .
Drive Housing, Connecting Rod, Crankshaft 15. . . . . .
Pressure Transducer 16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Transducer Seal 16. . . . . . . . . . . . . . . . . . . . . .
Suction Hose 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drain Valve 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complete Sprayer Parts 20. . . . . . . . . . . . . . . . . . . . . . . .
Graco Warranty 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Phone Number 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
Graco Inc. is registered to I.S. EN ISO 9001

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Questions and Answers

  • T
    Tammy GreenJul 29, 2025
    Why is my Graco ULTRA MAX 695 building circuit breaker opening?
    • B
      Bonnie JimenezJul 29, 2025
      If the building circuit breaker opens when using your Graco Paint Sprayer, try these steps: * Switch to another circuit with less load. If your sprayer has a 15/20A or 10/12A switch, change to the lower value. * Repair or replace any damaged wiring or terminals, and securely reconnect all wires. * Correct any faulty conditions. * Consider replacing the motor. * Replace with a new pressure control board.
  • C
    cfosterAug 2, 2025
    What to do if my Graco ULTRA MAX 695 motor won’t operate?
    • A
      Alex HillAug 2, 2025
      If your Graco Paint Sprayer motor won’t operate, here are a few things you can try: * If an error code (E=0X) is displayed or the LED is blinking, refer to page 18 for error code diagnostics. * Tighten any loose power connections and replace any damaged power switch, power cord, or extension cords. * Reset the circuit breaker if it has tripped. * Increase the pressure setting. Based on the results of this test, investigate for possible wiring, motor, control, transducer, or potentiometer problems.
  • K
    Kevin MeyerAug 8, 2025
    What to do if my Graco Paint Sprayer tip is clogged?
    • R
      Randy JamesAug 8, 2025
      If the Graco Paint Sprayer tip is clogged, relieve the pressure and refer to the gun or tip instruction manual for cleaning instructions. Additionally, clean or replace the fluid filter element. For more details, consult manual 308249.
  • M
    Melissa BrownAug 13, 2025
    What to do if my Graco Paint Sprayer motor runs but the pump does not stroke?
    • J
      Jared PadillaAug 13, 2025
      If the motor of your Graco Paint Sprayer runs, but the pump does not stroke, consider the following: * Replace the pump pin if it is missing. Ensure the retainer spring is fully in the groove all around the connecting rod. * Replace the connecting rod assembly. * Inspect the drive housing assembly and gears for damage and replace if necessary.
  • K
    Kenneth BushAug 23, 2025
    What to do if my Graco Paint Sprayer display reads all 8’s?
    • T
      Tamara SheltonAug 23, 2025
      If your Graco Paint Sprayer display reads all 8’s, set the four switches (psi, bar, MPa, and liters/gallons) to the proper settings for your sprayer.
  • D
    Dr. Randy HinesNov 16, 2025
    What to do if my Graco ULTRA MAX 695 Paint Sprayer has low or fluctuating output?
    • M
      matthewhaynesNov 16, 2025
      If your Graco Paint Sprayer has low or fluctuating output, here are some potential solutions: * Relieve pressure, then replace the tip. * Service the pump. * Relieve pressure and clean the filter. * Relieve pressure and repair the prime valve. * Tighten any loose connections. * Reset the building circuit breaker or replace the building fuse. Repair the electrical outlet or try another outlet. * Replace the extension cord with a correct, grounded one. * Turn the pressure control knob fully clockwise, ensuring it's properly installed, or try a new transducer. * Replace the motor. * Refill and reprime the pump. * Remove, clean, and reinstall the intake valve. * Tighten connections, using thread sealant or sealing tape if needed. * Remove and clean the intake valve, ...

Summary

Component Function and Identification

General Repair Information

Pressure Relief Procedure

Procedure to safely reduce system pressure before servicing sprayer components or clearing clogs.

Grounding

Troubleshooting

Basic Problem Solving

Guide to diagnosing and resolving common sprayer issues.

Motor Test

Armature Short Circuit Test

Procedure to check for short circuits in the motor armature.

Armature, Brushes, and Motor Wiring Open Circuit Test (Continuity)

Tests for continuity in motor armature, brushes, and wiring.

Motor Brushes

Displacement Pump

Removing pump

Steps for safely removing the displacement pump from the sprayer.

Repairing pump

Reference to manual for displacement pump repair instructions.

Installing pump

Procedure for correctly installing the displacement pump.

Motor

Pressure Control Repair

Motor control board removal

Steps to remove the motor control board for inspection or replacement.

Motor control board diagnostics

Using LED codes to diagnose motor control board issues.

Power Cord

On;Off Switch

Pressure Adjusting Potentiometer

Drive Housing, Connecting Rod, Crankshaft

Pressure Transducer

Pressure Transducer Seal

Suction Hose (Models 232135, 232137)

Drain Valve

Technical Data

Dimensions

Accessories

DANGER LABELS

Information on ordering and applying safety labels.

Complete Sprayer Parts

Graco Standard Warranty

Phone Number

Graco ULTRA MAX 695 Specifications

General IconGeneral
Maximum Flow Rate0.95 GPM
Maximum Operating Pressure3300 PSI
Hose Length50 ft
Maximum Pressure3300 PSI
Power SourceElectric
MaterialStainless Steel
Motor Power2.0 hp Brushless DC

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