GRAND EFFECTS FBBRPCON30

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H0665600 REV A

OPERATION AND

MAINTENANCE MANUAL

WARNING

IF THESE INSTRUCTIONS ARE NOT FOLLOWED

EXACTLY, A FIRE OR EXPLOSION MAY RESULT,

CAUSING PROPERTY DAMAGE, PERSONAL

INJURY, OR DEATH.

FOR YOUR SAFETY: This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment

by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or

local requirement exists, the installer or maintainer must be a professional with sufficient experience in pool equipment installation

and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all

warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property

damage, personal injury, or death. Improper installation and/or operation can create carbon monoxide gas and flue gases which can

cause serious injury, property damage, or death. For installations in the vicinity of occupied/living spaces, as an additional measure

of safety, Zodiac Pool Systems LLC strongly recommends installation of suitable carbon monoxide detectors in the vicinity of this

appliance and in any adjacent occupied spaces. Improper installation and/or operation may void the warranty.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Immediately switch off main gas supply.

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

Grand Effects

Fire Bowls and Inserts Premium Line

Automated Operation

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Overview

Function Description
Important Technical Specifications
Usage Features
Maintenance Features
Safety Instructions (Crucial for Usage and Maintenance)

This document outlines the operation and maintenance of the Grand Effects Fire Bowls and Inserts Premium Line with Automated Operation. This device is designed to create decorative fire features, primarily for outdoor use, and requires careful installation and adherence to safety guidelines.

Function Description:

The Grand Effects Fire Bowls and Inserts Premium Line provides an automated fire feature for outdoor environments. It is designed to produce a decorative flame, with options for natural gas or propane fuel. The system includes a burner assembly, a control panel, and various components for installation and operation. The automated operation allows for easy ignition and control of the flame.

Important Technical Specifications:

Input Voltage: 120 VAC / 60 Hz to Grand Effects® Control Panel.
Output Voltage: 12 VAC.
Gas Type: Natural Gas or Propane.
Gas Pressure (Nominal): 7" wc for Natural Gas, 11" wc for Propane.
Gas Flow (BTU/hr):
- 1 Bowl System: 60,000 - 80,000 BTU/hr
- 2 Bowl System: 120,000 - 160,000 BTU/hr
- 3 Bowl System: 180,000 - 240,000 BTU/hr
- 4 Bowl System: 240,000 - 320,000 BTU/hr
CSA/AGA Clearances: Sides 4 ft / Top 6 ft (for outdoor use only).
Minimum Bowl Diameter: 26" (for customer-supplied bowls).
Minimum Inner Height: 9" (for customer-supplied bowls).
Gas Line Connection: The piping must be reduced to ½" NPT or larger at each bowl.
Electrical Connection: 120V source to the control panel, with low voltage wiring (14 or 16 ga. 12VAC) underground between the control panel and each bowl.
Control Panel: Typically mounted with pool equipment, up to 180 feet away from the burner.
Ignition Module: Enclosure with ignitor module.
Fuel: Natural Gas or Propane.
Media: Lava rock or glass media is recommended. Do not use glass with propane installations.
Control Module: GRAND EFFECTS® GE-1020 CONTROL MODULE. This control is to be used with outdoor appliances only.

Usage Features:

Automated Operation: The system is designed for automated ignition and control, making it convenient to turn the fire feature on and off.
Outdoor Use Only: This unit is specifically designed and certified for outdoor use.
Fuel Versatility: Compatible with both natural gas and propane, offering flexibility based on available utilities.
Adjustable Flame Height: The flame height can be adjusted, with a recommended height of approximately 12" – 15" from the top of the bowl.
Decorative Media: Users can place decorative rock or glass media on top of the burner assembly to enhance the aesthetic appeal. Lava rock is recommended for propane installations, while glass media is suitable for natural gas.
Remote Control Capability: A pool controller can be used to turn the unit on and off. A pool controller is not available from Grand Effects but can provide a hand-held remote system or an electrician can wire a decorative switch for on/off control up stream of the Grand Effects control panel.
Easy On/Off: To turn the unit "On," energize power to the Grand Effects® Control Panel. To turn the unit "Off," de-energize power to the Grand Effects Control Panel.

Maintenance Features:

Regular Cleaning: Periodically clean the burner assembly and bowl with a wet cloth or cleaning solution to remove carbon build-up. The frequency of cleaning depends on usage.
Gap Inspection: Frequently inspect the gap between the base of the bowl and the mounting bracket. It should be kept free of dirt and debris that may restrict cooling air and drainage.
Underside Inspection: Periodically inspect the underside of the burner assembly for any signs of excessive temperatures.
Gas Connections Check: Check that all gas connections are tight.
Seasonal Checks: The units should be cycled frequently, especially after a rain. The burner assembly will not work in snow and ice conditions. The burner assembly should be covered and protected from snow and ice. The burner should not be operated in high wind conditions. High winds can limit the cooling air required for cooling of the burner assembly and cause over heating of the electronics.
Professional Inspection: If any problems are present, consult a licensed heating specialist or call Grand Effects®.
Troubleshooting Guide: The manual provides a comprehensive troubleshooting section for common issues such as the main burner not lighting, spark but no pilot, burner goes on/off, pilot comes on but no main burner, and main burner or pilot does not shut off. This section includes symptoms and corrective actions.
Ignition Module Maintenance: If the ignitor module is not energizing, replace the ignition module. If the valve is not opening or is dirty, replace the gas manifold.
Pilot Orifice Maintenance: If no pilot gas, check that gas is turned on. Pilot orifice may be plugged. Replace pilot assembly.
Burner Assembly Maintenance: If the burner does not light, it may be a result of air in the gas line. Purge the air from the gas line by disconnecting the gas hose from the burner assembly. The end of the gas hose should be outside of the bowl when purging air from the gas line.
Wiring Reinstallation: Reinstall wires at X1/X2 terminals, thus providing power to burner assemblies if there is no power at the burner assemblies when purging propane.
Pilot Hood Maintenance: Ensure the pilot hood area needs to remain clear of rock for proper ventilation.
Mesh Screen Installation: A stainless mesh screen is used to prevent glass from falling through. This screen should not cover the burner assembly and support plate.
No Caulking: Do not caulk or seal around the base of the bowl. The bowl gap should be kept free of dirt and debris.

Safety Instructions (Crucial for Usage and Maintenance):

Risk of Electrical Shock or Electrocution: Installation must be performed by a licensed or certified electrician or a qualified pool serviceman in accordance with national and local codes. Improper installation can result in death or serious injury.
Risk of Fire, Electric Shock, or Injury to Persons: Read and follow all instructions.
Carbon Monoxide Hazard: This device can produce carbon monoxide, which is odorless and colorless. Improper installation can cause serious injury or death.
Ventilation: Do not install near any combustibles such as wood structures, fuels, clothing, fabrics, or dry vegetation. Keep surrounding area clear of all debris.
Gas Leaks: If you smell gas, shut off the gas valve immediately. Extinguish any open flame. Do not store or use gasoline or other flammable vapors and/or liquids in the vicinity of this appliance.
Supervision: Do not leave flame on while unsupervised.
Weather Conditions: Do not operate in windy or rainy conditions. If this is done, the unit will cycle on and off automatically.
Adult Operation: Unit should be operated only by a responsible adult.
Extreme Care: When in use, an open flame is present; therefore, use with extreme care and at your own risk.
Professional Inspection: If you experience problems with this unit, call Grand Effects or a licensed heating professional. All work on this unit must be performed by a licensed heating professional.
Property Damage and Serious Injury: To avoid the risk of property damage and serious injury, including death, before you turn on the Grand Effects System, make sure that features are clear of people, animals, or any objects that are combustible.
Purging Air: When purging air from a propane system, be sure to disconnect wires going to the burner assemblies (terminals X1/X2) located in Grand Effects® control panel. There should be no power at the burner assemblies when purging propane.
Decorative Media: Use only approved decorative media to cover the burner assembly. Lava and tumbled lava/ceramic stone and fire glass are all accepted media. Do not use fire glass with propane installations.
Heat Exposure: To avoid the risk of property damage and serious injury, including death, use caution when in the immediate area, as pieces may pop or explode when exposed to heat or when wet and exposed to heat.