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Greenheck 100 Series User Manual

Greenheck 100 Series
24 pages
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®
Universal Single Width Fans 1
®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble,
install, operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with these instructions will result in voiding of the product warranty and may
result in personal injury and/or property damage.
Document 479870
Model USF
Series 100, 300 and 500
Universal Single Width Fans
Series 500
Belt Drive
Series 300
Belt Drive
Series 100
Direct Drive
Series 100
Belt Drive
Series 500
Direct Drive
NOTE
For further details on safety practices involving industrial and commercial fans, refer to AMCA Publication 410.
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Greenheck 100 Series Specifications

General IconGeneral
Fan TypeCentrifugal
Wheel MaterialSteel
Housing MaterialSteel
Drive TypeDirect Drive
Wheel TypeForward Curved
Applicationsair

Summary

General Safety Information

Guards and Protective Devices

Ensures safe operation by covering moving parts and openings.

Access Door Safety

Procedures for safely opening and closing fan access doors.

Air Pressure and Suction Hazards

Awareness of suction hazards at the fan inlet.

Electrical Connection Safety

Guidelines for safe electrical hookups and grounding.

General Information

Unit Identification Tags

Details on model and serial number plates for identification.

Fan Series Identification

Understanding fan series nomenclature from the model number.

Receiving and Inspection

Procedures for checking the unit upon delivery for damage.

Handling and Storage Preparations

Guidelines for safe handling and pre-storage inspection.

Storage Guidelines

Indoor Storage Recommendations

Ideal conditions and procedures for storing fans indoors.

Outdoor Storage Recommendations

Procedures and precautions for storing fans outdoors if necessary.

Removing Fans from Storage

Steps for inspecting and preparing fans after storage.

Service Clearance Requirements

Customer discretion for access and service space.

Installation Procedures

Discharge Position Adjustment

How to rotate fan housings for desired discharge orientation.

Ducted Inlet Installation Best Practices

Ensuring proper airflow into the fan inlet for optimal performance.

Inlet Duct Turn Configuration

Guidelines for positioning duct turns relative to the fan inlet.

Airflow and Ducting Installation

Inlet Spin Prevention

Avoiding airflow disturbances that reduce fan performance.

Ducted Outlet Installation

Proper configuration of ductwork at the fan discharge.

Non-Ducted Installation Considerations

Clearance requirements for fans installed without ductwork.

Fan Drainage Piping

Details on connecting drain lines for condensate removal.

V-Belt Drive Installation and Maintenance

V-Belt Drive Installation Steps

Instructions for mounting and setting up V-belt drives.

Pulley and Belt Alignment

Ensuring proper alignment of sheaves and belts for efficiency.

Vibration and Isolation

Vibration Sources and Mitigation

Identifying causes of vibration and methods for reduction.

Foundation and Isolation Base

Requirements for sturdy foundations and vibration isolator installation.

Rigging and Lifting Guidelines

Rigging and Lifting Procedures

Safe practices for lifting and moving the fan unit.

Field Coating Touch-Up

Touch-Up Paint Repair Kit Contents

Components included in the field repair paint kit.

Coating Repair Safety

Safety warnings for handling paint and performing repairs.

Radial Gap, Overlap, and Wheel Alignment

Radial Gap Adjustment

Setting the clearance between the wheel and inlet cone.

Wheel Overlap Adjustment

Adjusting the overlap between the wheel and inlet cone.

Wheel Centering Method

Procedures for centering the wheel on the shaft.

Unit Start-Up Procedures

Wheel Rotation and Visual Inspection

Verifying correct wheel rotation and equipment visual checks.

Pre-Start Operational Checks

Essential checks before initial fan operation.

Speed Control Systems

Series 100 Direct Drive Speed Control

Operation of integrated speed controllers for Series 100.

EC Motor and Integrated VFD Operation

Operating EC motors and VFDs for speed control.

Three-Phase VFD and External Control

Operating 3-phase VFDs and external speed controls.

Variable Frequency Drive (VFD) Operation

VFD Speed Adjustment Procedure

Steps for adjusting fan speed using the VFD interface.

VFD Troubleshooting and Resonance

Identifying and resolving VFD issues and resonant frequencies.

Routine Maintenance and Operation

Fan Operation Guidelines

Recommended practices for operating the fan regularly.

Belt Drive Maintenance

Regular checks and maintenance for V-belt drives.

Belt Adjustment and Lubrication

Belt Adjustment Procedure

Steps for adjusting belt tension on Series 100 belt drives.

Wheel and Fastener Maintenance

Inspecting wheels and fasteners for tightness.

Bearing Lubrication Schedule

Recommended lubrication intervals for fan bearings.

Bearing Replacement and Motor Care

Bearing Removal and Installation

Step-by-step guide for replacing fan bearings.

Motor Maintenance and Lubrication

Guidelines for cleaning and lubricating fan motors.

Parts Identification

Series 500 Direct Drive Parts

Identification of components for Series 500 Direct Drive fans.

Explosion Resistant Motor Cautions

Safety notes regarding explosion resistant motors.

Series 500 Belt Drive Assembly

Exploded View of Components

Diagram showing the assembly of Series 500 Belt Drive fans.

Series 300 Assembly

Exploded View of Components

Diagram showing the assembly of Series 300 fans.

Series 100 Assembly and Warranty

Series 100 Direct Drive Parts

Identification of components for Series 100 Direct Drive fans.

Series 100 Belt Drive Parts

Identification of components for Series 100 Belt Drive fans.

Warranty Statement Overview

Information regarding the product warranty.

Troubleshooting Common Issues

Noise, Airflow, and Static Pressure Problems

Diagnosing and resolving noise, CFM, and static pressure issues.

Motor and Electrical Problems

Troubleshooting motor amp draw, operation, and electrical connections.

Mechanical and Vibration Issues

Addressing bearing, belt, and vibration related problems.

Installation and Start-up Checklist

Initial Unit and Component Checks

Checklist for initial unit, fan wheel, and bearing inspections.

System Connection and Electrical Checks

Verifying accessory, isolation, and electrical connections.

Final Start-Up and Unit Information

Checklist items for final start-up and unit data.

Our Commitment

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