Table of Contents
INTRODUCTION ............................................... 2
Machine Description
...................................... 2
Contact Info.................................................... 2
Manual Accuracy
........................................... 2
Machine Data Sheet
...................................... 3
SECTION 1: SAFETY
....................................... 6
Safety Instructions for Machinery
.................. 6
Additional Safety for Metal Lathes
................. 8
Additional Chuck Safety
................................. 9
SECTION 2: POWER SUPPLY
...................... 10
Power Connection........................................ 12
Unpacking
.................................................... 13
Needed for Setup
......................................... 13
Inventory
...................................................... 13
Cleanup
........................................................ 14
Site Considerations
...................................... 15
SECTION 3: ASSEMBLY & SETUP
.............. 16
Mounting
...................................................... 16
Lubricating Lathe
......................................... 16
Chucks
......................................................... 16
Live Center................................................... 18
Steady Rest
................................................. 18
Follow Rest
.................................................. 19
4-Jaw Chuck
................................................ 19
SECTION 4: CONTROLS
............................... 20
Spindle Speeds
............................................ 20
Feed Direction.............................................. 21
Selecting the Feed Rod
............................... 21
Quick Change Selection
.............................. 21
Feed Rate Chart
.......................................... 22
Thread Selection
.......................................... 23
Carriage Controls
......................................... 26
Tool Post & Holder....................................... 27
Tailstock Controls
........................................ 28
Test Run
...................................................... 28
SECTION 5: ADJUSTMENTS ........................ 29
Gibs
.............................................................. 29
Steady/Follow Rest
...................................... 30
Tailstock
....................................................... 31
SECTION 6: MAINTENANCE
......................... 33
Lubrication
................................................... 33
Bearing Preload
........................................... 34
SECTION 7: ACCESSORIES
......................... 35
SECTION 8: WIRING
...................................... 36
Wiring Safety Instructions
............................ 36
Electrical Cabinet Wiring Diagram
............... 37
Motor & Control Panel Wiring Diagram
....... 38
SECTION 9: PARTS
....................................... 39
Electrical
...................................................... 39
Headstock
.................................................... 40
Change Gear Train
...................................... 43
Quick Change Gearbox
............................... 44
Apron
........................................................... 46
Saddle
.......................................................... 48
Compound Rest
........................................... 50
Tailstock
....................................................... 51
Motor Assembly
........................................... 53
Feed Rod Leadscrew
................................... 54
Bed
............................................................... 55
Labels & Cosmetics
..................................... 56
WARRANTY & RETURNS
............................. 57