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Grizzly G0776 User Manual

Grizzly G0776
132 pages
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MODEL G0776
13" x 40" GUNSMITH LATHE w/DRO
OWNER'S MANUAL
(For models manufactured since 7/14)
COPYRIGHT © MARCH, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER, 2017 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK17052 PRINTED IN CHINA
V1.11.17

Table of Contents

Questions and Answers:

Grizzly G0776 Specifications

General IconGeneral
TypeBenchtop Lathe
Swing Over Bed16"
Distance Between Centers40"
Spindle Bore1-1/4" x 8 TPI
Tailstock TaperMT #3
Motor Power1 HP
Weight639 lbs.
Number of speedsVariable
Voltage110V/220V, Single-Phase, Prewired 110V
Spindle taperMT5

Summary

Introduction to the Grizzly G0776 Lathe

Machine Description and Features

Overview of the lathe's key features, including its 2-axis DRO and 8-speed gearhead.

Manual Accuracy and Update Information

Information regarding the manual's accuracy and how to find updated versions.

Technical Support and Feedback Contact

Contact details for technical assistance and customer feedback on the manual.

Identification of Lathe Components

Labeled Diagram of Lathe Parts

A labeled diagram identifying major components of the G0776 lathe.

Lathe Controls and Components Overview

Headstock Controls and Levers

Details on headstock levers for spindle speed range and direction control.

Main Power Switch Functionality

Explanation of the main power switch for turning the lathe on and off.

Carriage and Tailstock Controls

Carriage Controls and Features

Description of carriage handwheels, locks, and feed selection levers.

Tailstock Controls and Adjustments

Details on tailstock levers, locks, and quill movement controls.

Control Panel, End Gears, and Safety Brake

Control Panel Functions and Indicators

Explanation of control panel components like power lamp and emergency stop.

End Gears and Safety Foot Brake Operation

Description of end gears for speed control and the safety foot brake.

Machine Data Sheet: Specifications

Product and Shipping Dimensions

Technical data including product weight, dimensions, and shipping information.

Electrical Requirements and Specifications

Details on power requirements, current ratings, and electrical connections.

Machine Data Sheet: Continued Specifications

Headstock, Tailstock, and Dimension Data

Specifications for headstock, tailstock, overall dimensions, and construction materials.

Machine Data Sheet: Continued Features

Fluid Capacities, Features, and Accessories

Information on fluid capacities, machine features, and included accessories.

Section 1: Safety - General Precautions

Read Manual Before Operation

Emphasizes the importance of reading the manual for safe operation.

Safety Symbol and Instruction Guidelines

Explanation of safety symbols and how to interpret safety instructions.

Section 1: Safety - Operator and Machine Safety

Operator Safety Practices

Covers apparel, posture, bystanders, and unattended operation safety.

Machine Operation and Maintenance Safety

Focuses on guards, power cords, maintenance, and damaged parts.

Hazard Awareness and Tool Safety

Addresses dust, hearing, tool removal, and correct tool usage.

Section 1: Safety - Lathe-Specific Safety

Additional Safety for Metal Lathes

Crucial safety guidelines specific to metal lathe operations.

Section 1: Safety - Chuck Safety

Additional Chuck Safety Procedures

Essential safety measures for using lathe chucks.

Glossary of Common Lathe Terms

Definitions of Metalworking and Lathe Terms

Definitions of terms used in metalworking and the manual.

Section 2: Power Supply - Requirements and Availability

Power Supply Availability and Circuit Requirements

Discusses power source needs and required circuit specifications.

Full-Load Current Rating Explanation

Clarifies the machine's current draw and its safety implications.

Section 2: Power Supply - Electrical Connections

Grounding Instructions and Importance

Details essential grounding procedures for electrical safety.

Extension Cord Guidelines and Limitations

Advises on proper use and specifications for extension cords.

Section 3: Setup - Preparation and Unpacking

Preparation Steps Overview

Outlines the sequence of tasks for machine setup.

Unpacking and Damage Inspection

Guides on safely unpacking and checking for shipping damage.

Items Needed for Setup

Lists necessary tools and materials required for machine setup.

Section 3: Setup - Inventory Check

Machine Inventory List

Comprehensive list of all components and accessories included with the machine.

Section 3: Setup - Cleaning Procedures

Rust Preventative Removal Process

Step-by-step guide to cleaning the machine's surfaces of rust preventative.

Section 3: Setup - Site Considerations

Site Requirements and Clearances

Addresses weight load, space, environment, electrical, and lighting needs.

Section 3: Setup - Lifting and Placing

Safe Lifting and Placement Procedures

Detailed instructions for safely moving and positioning the lathe.

Section 3: Setup - Anchoring and Leveling

Anchoring the Lathe to the Floor

Methods for securing the machine to the floor for stability.

Leveling the Lathe Bedways

Crucial steps for ensuring precise alignment of the lathe bedways.

Section 3: Setup - Initial Operations

Lathe Lubrication and Coolant Addition

Instructions for lubricating critical components and adding coolant.

Power Connection Procedures

Detailed steps for connecting the machine to the electrical power supply.

Section 3: Setup - Assembly Tasks

DRO Unit and V-Belt Assembly

Instructions for mounting the DRO unit and installing V-belts.

Section 3: Setup - Test Run Procedures

Test Run Safety and Preparation

Safety checks and preliminary steps before running the machine.

Section 3: Setup - Test Run Execution

Performing the Machine Test Run

Detailed steps for operating the machine during its initial test run.

Section 3: Setup - Spindle Break-In and Adjustments

Spindle Break-In Procedure

Essential steps to ensure spindle longevity and proper lubrication.

Recommended Factory Adjustments Verification

Key adjustments to verify for optimal machine performance.

Section 4: Operation - Overview and Basic Steps

Lathe Operation Overview

General guide to typical lathe operations and sequence.

Section 4: Operation - Chuck and Faceplate Mounting

Chuck and Faceplate Mounting Basics

How to mount chucks and faceplates onto the spindle.

Camlock Stud Installation Process

Steps for installing camlock studs for secure mounting.

Section 4: Operation - Chuck Safety and Installation

Chuck Safety and Support Devices

Important safety measures and lifting aids for chuck installation.

Chuck Installation Steps

Detailed procedure for correctly installing a lathe chuck.

Section 4: Operation - Chuck Installation Details

Chuck Installation Verification and Registration Marks

Final checks and marking for consistent chuck installation and balance.

Section 4: Operation - Chuck Removal and Clamping

Chuck Removal Procedure

Steps for safely removing a chuck from the spindle.

Scroll Chuck Workpiece Clamping

Proper methods for holding workpieces in a scroll chuck.

Section 4: Operation - Jaw Reversal and 4-Jaw Chuck Use

Chuck Jaw Reversal Instructions

How to reverse chuck jaws for different workholding needs.

4-Jaw Chuck Operation and Workpiece Mounting

Using the 4-jaw chuck for independent jaw adjustment.

Section 4: Operation - 4-Jaw Chuck and Faceplate Use

4-Jaw Chuck Workpiece Tightening and Centering

Securing and aligning workpieces in a 4-jaw chuck.

Faceplate Workpiece Mounting

Utilizing the faceplate for various turning operations.

Section 4: Operation - Faceplate and Tailstock Basics

Faceplate Use for Non-Concentric Workpieces

Mounting and securing irregular shapes on the faceplate.

Tailstock Function and Components

Overview of the tailstock's purpose and key components.

Section 4: Operation - Tailstock Adjustments and Tooling

Tailstock Quill Specifications and Positioning

Details on quill travel, graduation, and moving the tailstock.

Installing Tooling in the Tailstock

Guidance on inserting arbors and drill bits into the tailstock.

Section 4: Operation - Tailstock Tooling Installation and Removal

Installing Tooling in the Tailstock

Step-by-step instructions for fitting tools into the tailstock quill.

Removing Tooling from the Tailstock

Procedures for safely extracting tooling from the tailstock.

Section 4: Operation - Tailstock Offsetting and Alignment

Offsetting the Tailstock for Taper Turning

How to adjust the tailstock for creating tapers.

Aligning Tailstock to Spindle Centerline

Essential adjustment for concentric turning.

Section 4: Operation - Tailstock Alignment Procedure

Aligning Tailstock to Spindle Centerline (Continued)

Detailed steps for achieving proper tailstock alignment.

Section 4: Operation - Lathe Centers

Using Centers for Workpiece Support

Description of dead centers and their applications.

Mounting Dead Centers in the Spindle

Procedures for installing centers in the spindle.

Section 4: Operation - Center Removal and Installation

Removing Centers from Spindle and Tailstock

Instructions for extracting centers from both spindle and tailstock.

Mounting Centers in the Tailstock

How to install centers into the tailstock quill.

Section 4: Operation - Workpiece Mounting and Steady Rest

Mounting Workpiece Between Centers

Securing workpieces using centers for support.

Steady Rest Installation and Components

Description and setup procedures for the steady rest.

Section 4: Operation - Steady Rest and Follow Rest

Steady Rest Adjustment and Use

Fine-tuning the steady rest for proper workpiece support.

Follow Rest Installation and Function

Using the follow rest to prevent workpiece deflection.

Section 4: Operation - Carriage Locks and Compound Rest

Carriage and Slide Locks for Rigidity

How to tighten locks for increased rigidity during heavy cuts.

Compound Rest Angle Adjustment

Setting the compound rest to a specific angle for operations.

Section 4: Operation - Tool Post and Cutting Tool Alignment

Tool Post Function and Tool Installation

Using the quick-change tool post to hold cutting tools.

Aligning Cutting Tool with Spindle Centerline

Methods for precise adjustment of cutting tool height.

Section 4: Operation - Tool Alignment and Manual Feed

Aligning Cutting Tool with Tailstock Center

Alternative method for aligning cutting tool height.

Manual Feed Controls and Operation

Using handwheels for controlled manual feeding of the cutting tool.

Section 4: Operation - Spider and Spindle Speed

Spider Assembly and Usage

Description of the spider for outboard workpiece support.

Determining Spindle Speed

Formula and factors for calculating optimal spindle speed.

Section 4: Operation - Setting Spindle Speed

Setting Spindle Speed Using Levers

How to use range and speed levers for desired RPM.

Section 4: Operation - Power Feed System

Power Feed Overview and Controls

Explanation of power feed capability and its controls.

Section 4: Operation - Power Feed Rate Settings

Power Feed Controls and Rate Chart

Using feed direction, selection levers, and the rate chart.

Setting a Specific Power Feed Rate

Step-by-step guide to setting the desired feed rate.

Section 4: Operation - End Gears for Feed and Threading

End Gears Configuration for Power Feed

Setting up end gears for power feed operations.

Section 4: Operation - End Gear Configuration Examples

Inch and Metric Threading Gear Setup

Configuring end gears for inch and metric threading.

Section 4: Operation - Threading Controls

Threading Operation Overview

General steps and safety considerations for threading.

Apron Threading Controls

Using the half nut lever and feed selection lever for threading.

Section 4: Operation - Thread Dial Usage

Thread Dial and Chart Explanation

How to use the thread dial and chart for inch threading.

Section 4: Operation - Thread Dial Chart Examples

Thread Dial Chart Usage Examples

Illustrates how to interpret the chart for various TPIs.

Section 4: Operation - Coolant System

Coolant System Operation and Hazards

Using the coolant system and associated safety warnings.

Section 5: Accessories - Overview

Introduction to Available Accessories

Introduces the section detailing various optional accessories.

Section 5: Accessories - Oils and Lubricants

Machine Oils and Lubricant Recommendations

Details on machine oils, lubricants, and their applications.

Section 5: Accessories - Tooling and Grinders

Carbide Tool Sets and Tool Post Grinders

Information on carbide tooling sets and tool post grinders.

Section 5: Accessories - Educational Materials and Measurement Tools

Shop Practice Books and Instructional DVDs

Lists educational materials for metalworking and gunsmithing.

Digital Readouts, Live Centers, and Oil Cans

Details on measurement tools, live centers, and lubrication accessories.

Section 5: Accessories - Tool Holders and Safety Equipment

Quick Change Tool Holder Selection

Lists various quick-change tool holders for different operations.

Safety Glasses and Face Shields

Lists protective eyewear and face shields for operator safety.

Section 5: Accessories - Specialized Tooling

Center Drills and Barrel Crown Savers

Lists center drills and crown savers for barrel work.

Reamer Holders and Lathe Dogs

Details on reamer holders and lathe dogs for workpiece mounting.

Section 5: Accessories - Workholding and Measurement

Collet Chucks, Collet Sets, and Measuring Tools

Lists collet chucks, sets, and precision measuring tools.

Drill Chucks, Arbors, and Magnetic Bases

Details on drill chucks, arbors, and magnetic bases with dial indicators.

Section 6: Maintenance - Schedule and Cleaning

Maintenance Schedule Overview

Outlines daily, periodic, and annual maintenance tasks.

Cleaning and Protecting Machine Surfaces

Procedures for keeping the machine clean and rust-free.

Section 6: Maintenance - Lubrication Tasks

Lubrication Frequency and Task Guide

Chart detailing lubrication tasks, frequency, and oil types.

Section 6: Maintenance - Headstock and Gearbox Lubrication

Headstock Lubrication and Oil Level Check

Instructions for headstock oil change and level checking.

Quick-Change Gearbox Lubrication Procedures

Procedures for gearbox oil change and level checking.

Section 6: Maintenance - Apron and Ball Oiler Lubrication

Apron Lubrication and Oil Level Check

Instructions for apron oil change and level checking.

Ball Oiler Lubrication and Location

How to lubricate ball oilers and their locations.

Section 6: Maintenance - End Gears and Coolant Service

End Gear Lubrication and Handling

Proper lubrication and care instructions for end gears.

Coolant System Service and Hazards

Information on coolant safety, hazards, and maintenance.

Section 6: Maintenance - Bedways, Leadscrew, and Coolant

Bedway and Leadscrew Lubrication

How to lubricate the lathe's bedways and leadscrew.

Adding and Changing Coolant Procedures

Procedures for managing the machine's coolant.

Section 6: Maintenance - Machine Storage

Machine Storage Preparation and Procedures

Steps to properly prepare and store the lathe for extended periods.

Section 7: Service - Troubleshooting Overview

Troubleshooting Common Machine Issues

Guide to diagnosing and resolving common problems with the lathe.

Section 7: Service - Troubleshooting Continued

Troubleshooting Machine Vibrations and Surface Finish

Solutions for common operational issues like vibration and poor finish.

Section 7: Service - Troubleshooting Continued

Troubleshooting Cutting Tool Issues and Workpiece Taper

Addressing problems related to cutting tools and workpiece taper.

Section 7: Service - Troubleshooting Continued

Troubleshooting Chuck Jaws, Spindle Power, and Carriage Movement

Resolving issues with chucks, spindle power, and carriage movement.

Section 7: Service - Troubleshooting Continued

Troubleshooting Vibration and Workpiece Slippage

Solutions for excessive vibration and workpiece slippage in the chuck.

Section 7: Service - Adjusting Backlash

Adjusting Cross Slide Backlash

Procedure for reducing play in the cross slide leadscrew.

Section 7: Service - Adjusting Gibs

Adjusting the Cross Slide Gib

How to adjust the cross slide gib for proper fit and reduced play.

Section 7: Service - Gib Adjustments

Adjusting Saddle and Compound Slide Gibs

Adjusting gibs for the saddle and compound slide.

Section 7: Service - Half Nut and Shear Pin Replacement

Adjusting the Half Nut Mechanism

Procedures for adjusting the half nut for wear.

Replacing the Leadscrew Shear Pin

Instructions for replacing the shear pin.

Section 7: Service - Feed Clutch Adjustment

Adjusting the Feed Rod Clutch

How to adjust the feed clutch for proper operation.

Section 7: Service - Tailstock Lock Adjustment

Adjusting the Tailstock Lock Lever

How to adjust the tailstock lock for optimal leverage.

Section 7: Service - V-Belt Tensioning and Replacement

Tensioning and Replacing V-Belts

Maintaining optimal belt tension and replacement procedures.

Section 7: Service - Spindle Bearing Preload Adjustment

Adjusting Spindle Bearing Preload

Steps to set and adjust spindle bearing preload.

Section 7: Service - Spindle Bearing Preload Confirmation

Confirming Spindle Bearing Preload

How to verify correct spindle bearing preload.

Section 7: Service - Gap Insert Removal and Installation

Removing and Installing the Gap Insert

Procedures for handling the removable gap insert.

Section 7: Service - Brake Shoe Checks and Replacement

Checking and Replacing Brake Shoes

Inspecting and replacing brake linings and shoes.

Section 7: Service - Brake Shoe Replacement Continued

Brake Shoe Replacement and Testing

Completing brake shoe replacement and testing the brake operation.

Section 8: Wiring - Safety Instructions

Wiring Safety Instructions and Warnings

Critical safety precautions for performing electrical work on the machine.

Section 8: Wiring - Overview and Component Index

Wiring Diagram Overview

A high-level diagram illustrating the machine's wiring connections.

Electrical Component Location Index

Visual guide showing the location of electrical parts on the lathe.

Section 8: Wiring - Electrical Cabinet Wiring Diagram

Electrical Cabinet Wiring Diagram Details

Detailed wiring diagram for the main electrical cabinet.

Section 8: Wiring - Electrical Cabinet Image

Photograph of Electrical Cabinet Wiring

A photograph showing the actual wiring within the electrical cabinet.

Section 8: Wiring - Motor and Control Wiring

Spindle Motor Wiring Diagram

Wiring connections for the spindle motor and its capacitors.

Coolant Pump, Brake, and DRO Wiring

Diagrams for coolant pump, brake switch, and DRO connections.

Section 8: Wiring - Control Panel and Power Wiring

Control Panel Wiring Diagram

Wiring details for the machine's control panel components.

Power Connection Wiring Diagram

Diagram illustrating the main power connection wiring.

Section 8: Wiring - Additional Component Wiring

Work Lamp and Spindle Switch Wiring

Wiring diagrams for auxiliary components like the work lamp.

Section 9: Parts - Stand, Brake, and Coolant Pump

Stand, Brake, and Coolant Pump Exploded View

Diagram showing the assembly of the base unit components.

Stand, Brake, and Coolant Pump Parts List

Detailed list of part numbers for the base unit.

Section 9: Parts - Headstock Assembly

Headstock Exploded View Diagram

Diagram illustrating the various components of the headstock assembly.

Section 9: Parts - Headstock Parts List

Headstock Component Part Numbers

Detailed list of part numbers for the headstock assembly.

Section 9: Parts - Headstock Controls Assembly

Headstock Controls Exploded View

Diagram showing the assembly of headstock control components.

Section 9: Parts - Headstock Controls Parts List

Headstock Controls Component Part Numbers

Detailed list of part numbers for headstock controls.

Section 9: Parts - Gearbox Assembly

Gearbox Exploded View Diagram

Diagram illustrating the various components of the gearbox assembly.

Section 9: Parts - Gearbox Assembly Continued

Gearbox Components Exploded View (Continued)

Further diagrams showing the assembly of gearbox components.

Section 9: Parts - Gearbox Parts List

Gearbox Component Part Numbers

Detailed list of part numbers for the gearbox assembly.

Section 9: Parts - Change Gears Assembly

Change Gears Exploded View Diagram

Diagram showing the components of the change gear mechanism.

Section 9: Parts - Apron Assembly

Apron Exploded View Diagram

Diagram illustrating the various components of the apron assembly.

Section 9: Parts - Apron Parts List

Apron Component Part Numbers

Detailed list of part numbers for the apron assembly.

Section 9: Parts - Cross Slide Assembly

Cross Slide Exploded View Diagram

Diagram illustrating the various components of the cross slide assembly.

Section 9: Parts - Cross Slide Parts List

Cross Slide Component Part Numbers

Detailed list of part numbers for the cross slide assembly.

Section 9: Parts - Compound Rest and Tool Post Assembly

Compound Rest & Tool Post Exploded View

Diagram showing components of the compound rest and tool post.

Section 9: Parts - Compound Rest and Tool Post Parts List

Compound Rest & Tool Post Part Numbers

Detailed list of part numbers for the compound rest and tool post.

Section 9: Parts - Tailstock Assembly

Tailstock Exploded View Diagram

Diagram illustrating the various components of the tailstock assembly.

Section 9: Parts - Tailstock Parts List

Tailstock Component Part Numbers

Detailed list of part numbers for the tailstock assembly.

Section 9: Parts - Lathe Bed and Motor Assembly

Lathe Bed & Motor Exploded View

Diagram showing components of the lathe bed and motor.

Section 9: Parts - Lathe Bed and Motor Parts List

Lathe Bed & Motor Component Part Numbers

Detailed list of part numbers for the lathe bed and motor.

Section 9: Parts - Feed Rod Assembly

Feed Rod Exploded View Diagram

Diagram illustrating the various components of the feed rod assembly.

Section 9: Parts - Feed Rod Parts List

Feed Rod Component Part Numbers

Detailed list of part numbers for the feed rod assembly.

Section 9: Parts - Steady and Follow Rest Assemblies

Steady & Follow Rest Exploded Views

Diagrams showing components of the steady and follow rests.

Section 9: Parts - Steady and Follow Rest Parts Lists

Steady Rest Parts List

List of part numbers for the steady rest.

Follow Rest Parts List

List of part numbers for the follow rest.

Section 9: Parts - Electrical Assembly

Electrical Components Exploded View

Diagram showing the various electrical parts.

Section 9: Parts - Electrical Parts List

Electrical Components Part Numbers

Detailed list of part numbers for electrical components.

Section 9: Parts - Digital Readout Assembly

Digital Readout Exploded View Diagram

Diagram illustrating the components of the digital readout.

Section 9: Parts - Digital Readout Parts List

Digital Readout Component Part Numbers

Detailed list of part numbers for the digital readout.

Available Accessories

Listing and Illustration of Accessories

Lists and illustrates various optional accessories for the lathe.

Labels and Cosmetics

Location of Machine Labels

Shows the location of various labels and cosmetic parts on the machine.

Warranty and Returns Information

Product Warranty Policy Overview

Details the product warranty period and coverage.

Warranty and Returns Information (Continued)

Warranty Claims and Procedures

Information on how to make a warranty claim and return merchandise.

Warranty and Returns Policy Details

Contacting Grizzly for Warranty Service

Final warranty and return policy information and contact methods.

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