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Grizzly
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G0602
Grizzly G0602 User Manual
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COPYRIGHT
©
MARCH,
20
1
3 BY GRIZ
ZL
Y
INDUSTRIAL,
INC.
REVISED M
ARCH,
20
1
4
(BL
)
W
A
RNI
NG
: N
O PORT
ION O
F THI
S MAN
U
AL MA
Y BE R
EPROD
UCED I
N ANY S
HAPE
OR FOR
M WIT
HOU
T THE WR
IT
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N APPROV
AL OF G
RIZ
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Y IN
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NC.
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Table of Contents
Default Chapter
3
Table of Contents
3
Introduction
5
Machine Description
5
Contact Info
5
Manual Accuracy
5
Model G0602 Identification
6
Model G0752 Identification
7
Controls & Components
8
Model G0602 Control Panel
8
Model G0752 Control Panel
8
Quick Change Gearbox
8
Carriage
9
Tailstock
9
Change Gears, Pulleys, V-Belt
9
Machine Data Sheet
10
Section 1: Safety
12
Safety Instructions for Machinery
12
Additional Safety for Metal Lathes
14
Glossary of Terms
15
Section 2: Power Supply
16
Availability
16
Full-Load Current Rating
16
Circuit Requirements
16
Grounding & Plug Requirements
17
Extension Cords
17
Section 3: Setup
18
Unpacking
18
Needed for Setup
18
Inventory
19
Cleanup
20
Site Considerations
21
Lifting & Placing
22
Leveling & Mounting
23
Leveling
23
Mounting
23
Assembly
24
Lubricating Lathe
24
Power Connection
24
Connecting Power
24
Disconnecting Power
24
Test Run
24
Spindle Break-In
26
Recommended Adjustments
26
Section 4: Operations
27
Operation Overview
27
Chuck & Faceplate Mounting
28
Installation & Removal Devices
28
Chuck Installation
29
Chuck Removal
30
Changing Jaw Set
30
Scroll Chuck Clamping
31
4-Jaw Chuck
32
Faceplate
33
Tailstock
34
Positioning Tailstock
34
Using Quill
34
Installing Tooling
34
Removing Tooling
35
Offsetting Tailstock
35
Aligning Tailstock to Spindle Centerline
36
Centers
38
Dead Centers
38
Live Centers
38
Mounting Dead Center in Spindle
38
Removing Center from Spindle
39
Mounting Center in Tailstock
39
Removing Center from Tailstock
39
Mounting Workpiece between Centers
40
Steady Rest
40
Follow Rest
41
Carriage & Slide Locks
41
Compound Rest
41
Four-Way Tool Post
42
Installing Tool
42
Aligning Cutting Tool with Spindle Centerline
42
Manual Feed
43
Spindle Speed
44
Determining Spindle Speed
44
Setting Spindle Speed
44
G0602 Configuration Examples
44
G0752 Configuration Example
45
Power Feed
46
Setting Power Feed Rate
47
Threading
48
Headstock Threading Controls
48
Apron Threading Controls
49
Thread Dial Chart
49
Section 5: Accessories
51
Section 6: Maintenance
53
Schedule
53
Ongoing
53
Daily, before Operations
53
Daily, after Operations
53
Annually
53
Cleaning/Protecting
53
Lubrication
54
Quick-Change Gearbox
54
Ball Oilers
55
Leadscrew & Carriage Rack
56
Bedways
56
Compound Slide
56
Change Gears
57
Machine Storage
58
Section 7: Service
59
Troubleshooting
59
Operation
60
Backlash Adjustment
62
Compound Rest
62
Cross Slide
62
Gib Adjustment
63
Half Nut Adjustment
64
Leadscrew Shear Pin Replacement
64
V-Belt Tension & Replacement
65
Tensioning V-Belt
65
Replacing V-Belt
66
Timing Belt Tension & Replacement
67
Tensioning Timing Belt
67
Replacing Timing Belt
67
Section 8: Wiring
68
Wiring Safety Instructions
68
G0602 Wiring Diagram
69
G0602 Electrical Components
70
G0752 Wiring Box Diagram
71
G0752 Wiring Box Components
72
G0752 Control Panel Wiring Diagram
73
G0752 Control Panel Components
74
G0752 Motor Wiring Diagram
75
Section 9: Parts
76
Spindle & Drive Belt
76
Apron
78
Tool Post & Compound Rest
79
Tailstock
80
Bed & Leadscrew
81
Steady Rest & Follow Rest
82
G0602 Motor & Electrical
83
G0752 Motor & Electrical
84
Change Gears
85
Gearbox
86
Cross Slide & Carriage
88
Section 10: Appendix
91
G0602 Charts
91
G0752 Charts
92
Warranty Card
93
Warranty and Returns
95
Other manuals for Grizzly G0602
Machine Data Sheet
3 pages
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Grizzly G0602 Specifications
General
Number of Spindle Speeds
6
Motor
1 HP
Voltage
110V
Swing Over Bed
10 inches
Spindle Bore
1 inch
Spindle Speed
70-2000 RPM
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