Grizzly G0602 User Manual

COPYRIGHT © MARCH, 2013 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2014 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL15556 PRINTED IN CHINA
MODEL G0602/G0752
10" X 22" BENCHTOP LATHE
OWNER'S MANUAL
(For models manufactured since 11/12)
G0602 Shown

Grizzly G0602 Specifications

General

Number of Spindle Speeds	6
Motor	1 HP
Voltage	110V
Swing Over Bed	10 inches
Spindle Bore	1 inch
Spindle Speed	70-2000 RPM

Summary

Introduction to the Lathe

Machine Description Overview

Details on the purpose and function of the metal lathe.

Manual Accuracy and Updates

Information on manual accuracy and where to find updates.

Contact Information for Support

Provides contact details for technical and documentation support.

Model G0602 Identification

Model G0752 Identification

Lathe Controls and Components

G0602 Control Panel Overview

Identification of controls on the G0602 model's control panel.

G0752 Control Panel Overview

Identification of controls on the G0752 model's control panel.

Quick Change Gearbox Controls

Explanation of the gearbox dials for feed and threading.

Carriage Controls

Tailstock Controls

Drive System Components

Machine Data Sheet

SECTION 1: SAFETY

General Safety Instructions

Initial warnings, manual reading, and general safety principles.

Specific Safety Precautions

Detailed safety advice covering apparel, dust, hearing, tools, and environment.

Additional Safety for Metal Lathes

Workpiece Handling Safety

Safety measures for securing and handling workpieces.

Tool & Machine Safety

Safety advice for tool selection and machine operation.

Glossary of Terms

SECTION 2: POWER SUPPLY

Availability and Requirements

Details on power supply availability and necessary circuit requirements.

Full-Load Current Rating

Amperage drawn by the machine at rated output power.

Grounding & Plug Requirements

Extension Cords Usage

SECTION 3: SETUP

Unpacking Procedures

Instructions for safely removing the machine from its packaging.

Items Needed for Setup

List of required tools and materials not included with the machine.

Inventory Check

Cleanup Procedures

Site Considerations

Installation Environment

Guidance on workspace conditions, lighting, and temperature.

Electrical Installation Requirements

Requirements for proper power connection and safety.

Lifting & Placing Machine

Leveling & Mounting

Leveling Process

Steps to ensure the machine bedways are level for accuracy.

Mounting Procedure

Instructions for securely mounting the lathe to a workbench.

Assembly Steps

Lubricating Lathe

Power Connection

Test Run Procedure

Spindle Break-In

Recommended Adjustments

SECTION 4: OPERATIONS

Operation Overview

A general understanding of how the machine is used during operation.

Chuck & Faceplate Mounting

Installation & Removal Devices

Devices and precautions for safe chuck installation/removal.

Chuck Installation

Chuck Removal

Changing Jaw Set

Scroll Chuck Clamping Techniques

4-Jaw Chuck Usage

Faceplate Usage

Tailstock Operations

Installing Tooling in Tailstock

How to insert tools like arbors and drill bits into the tailstock.

Positioning the Tailstock

Instructions for sliding and locking the tailstock on the bedway.

Using the Tailstock Quill

How to extend and retract the tailstock quill for positioning.

Removing Tooling from Tailstock

Offsetting the Tailstock

Aligning Tailstock to Spindle Centerline

Lathe Centers

Live Centers

Description of live centers and their use.

Mounting Dead Center in Spindle

Procedure for installing a dead center in the spindle.

Removing Center from Spindle

Mounting Center in Tailstock

Removing Center from Tailstock

Mounting Workpiece Between Centers

Steady Rest Usage

Follow Rest Usage

Carriage & Slide Locks

Compound Rest Adjustment

Four-Way Tool Post

Installing Tools in Tool Post

Steps for installing cutting tools into the four-way tool post.

Aligning Cutting Tool with Spindle Centerline

Manual Feed Controls

Carriage Handwheel Operation

Using the carriage handwheel for manual movement.

Cross Slide Handwheel Operation

Using the cross slide handwheel for tool movement.

Compound Rest Handwheel Operation

Using the compound rest handwheel for tool movement.

Spindle Speed Control

Determining Spindle Speed

Formula and factors for calculating optimal spindle speed.

Setting Spindle Speed

Procedure for adjusting spindle speed via belt configuration.

G0602 Spindle Speed Configurations

G0752 Spindle Speed Configurations

Power Feed Operation

Setting Power Feed Rate

Threading Operations

Headstock Threading Controls

Using headstock controls and charts for threading setup.

Apron Threading Controls

Thread Dial Chart

Thread Dial Chart Examples

SECTION 5: ACCESSORIES

Lathe Operation Books

Educational materials for learning lathe operation.

Machining Accessories

Chucks, arbors, and indicators for lathe operations.

Tooling Kits

SECTION 6: MAINTENANCE

Maintenance Schedule

Routine checks and tasks for machine upkeep.

Cleaning and Protection

Procedures for cleaning and preventing rust on the machine.

Lubrication Procedures

Gearbox Lubrication

Instructions for checking, adding, and draining gearbox oil.

Ball Oilers Lubrication

Procedure for lubricating the machine's ball oilers.

Leadscrew & Carriage Rack Lubrication

Bedways Lubrication

Compound Slide Lubrication

Change Gear Maintenance

Lubricating Change Gears

Steps for cleaning and lubricating the change gears.

Handling Change Gears

Precautions for handling and caring for change gears.

Machine Storage Procedures

SECTION 7: SERVICE

Troubleshooting Common Issues

Diagnosing and resolving motor and electrical problems.

Operation Issues and Solutions

Addressing common operational problems like vibration and finish.

Backlash Adjustment

Compound Rest Backlash Adjustment

Procedure to reduce play in the compound rest leadscrew.

Cross Slide Backlash Adjustment

Procedure to reduce play in the cross slide leadscrew.

Gib Adjustment

Half Nut Adjustment

Leadscrew Shear Pin Replacement

V-Belt Tension & Replacement

Tensioning V-Belts

How to adjust and maintain V-belt tension for optimal power.

Replacing V-Belts

Timing Belt Tension & Replacement

Tensioning Timing Belt

Procedure to adjust timing belt tension.

Replacing Timing Belt

Steps for replacing a worn or damaged timing belt.

SECTION 8: WIRING

Wiring Safety Instructions

Critical safety guidelines for working with electrical systems.

General Wiring Requirements

Information on wire connections and circuit requirements.

G0602 Wiring Diagram

G0602 Electrical Components

G0752 Wiring Box Diagram

G0752 Wiring Box Components

G0752 Control Panel Wiring Diagram

G0752 Control Panel Components

G0752 Motor Wiring Diagram

SECTION 9: PARTS

Spindle & Drive Belt Parts

Diagram and list of parts for the spindle and drive belt assembly.

Apron Parts

Tool Post & Compound Rest Parts

Tailstock Parts

Bed & Leadscrew Parts

Steady Rest & Follow Rest Parts

G0602 Motor & Electrical Parts

G0752 Motor & Electrical Parts

Change Gears Parts

Gearbox Parts

Cross Slide & Carriage Parts

G0602 Labels & Cosmetic

G0752 Labels & Cosmetic

SECTION 10: APPENDIX

G0602 Charts

Reference charts for G0602 spindle speed and feed rate settings.

G0752 Charts

Warranty Card Information

Warranty and Returns Policy